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1. 发明申请

WO2009029901A1 PRODUCTION LINE MODULE FOR FORMING MULTIPLE SIZED PHOTOVOLTAIC DEVICES 审中-公开
标题翻译：用于形成多个大小的光伏器件的生产线模块
公开(公告)号：WO2009029901A1
公开(公告)日：2009-03-05
申请号：PCT/US2008/074930
申请日：2008-08-29
申请人： APPLIED MATERIALS, INC. , BACHRACH, Robert, Z. , CHAE, Yong-Kee , CHOI, Soo, Young , DE VRIES, Nicholas, G., J. , ELGAR, Yacov , ENGLHARDT, Eric, A. , FREI, Michel, R. , GAY, Charles , HAWKINS, Parris , HO, Choi , HUNTER, James, Craig , KANKANALA, Penchala, N. , LI, Liwei , LO, Wing, Hoo , LU, Danny, Cam, Toan , MEI, Fang , MURPHY, Stephen, P. , PATEL, Srujal , SAUNDERS, Matthew, J., B. , SCHLEZINGER, Asaf , SHENG, Shuran , SU, Tzay-Fa , SULLIVAN, Jeffrey, S. , TANNER, David , TROWBRIDGE, Teresa , WALKER, Brice , WHITE, John, M. , WON, Tae, K.
发明人： BACHRACH, Robert, Z. , CHAE, Yong-Kee , CHOI, Soo, Young , DE VRIES, Nicholas, G., J. , ELGAR, Yacov , ENGLHARDT, Eric, A. , FREI, Michel, R. , GAY, Charles , HAWKINS, Parris , HO, Choi , HUNTER, James, Craig , KANKANALA, Penchala, N. , LI, Liwei , LO, Wing, Hoo , LU, Danny, Cam, Toan , MEI, Fang , MURPHY, Stephen, P. , PATEL, Srujal , SAUNDERS, Matthew, J., B. , SCHLEZINGER, Asaf , SHENG, Shuran , SU, Tzay-Fa , SULLIVAN, Jeffrey, S. , TANNER, David , TROWBRIDGE, Teresa , WALKER, Brice , WHITE, John, M. , WON, Tae, K.
IPC分类号： B26D3/06 , H01L21/00
CPC分类号： H01L21/67236 , B23K26/364 , B26F3/002 , B26F3/004 , B65G49/064 , B65G2249/02 , B65G2249/04 , C03B33/03 , C03B33/033 , H01L21/67132 , H01L21/67712 , H01L21/67715 , H01L21/67721 , H01L21/67727 , H01L21/6776 , H01L31/022425 , H01L31/03921 , H01L31/0504 , H01L31/075 , H02S50/00 , H02S50/10 , Y02E10/548 , Y02P40/57 , Y10T29/49002 , Y10T29/49355 , Y10T29/5196 , Y10T29/53113 , Y10T29/5313 , Y10T29/5317 , Y10T29/53187 , Y10T29/53365 , Y10T29/53417 , Y10T225/10 , Y10T225/325 , Y10T225/329
摘要： The present invention generally relates to a sectioning module positioned within an automated solar cell device fabrication system. The solar cell device fabrication system is adapted to receive a single large substrate and form multiple silicon thin film solar cell devices from the single large substrate.
摘要翻译：本发明一般涉及一种位于自动化太阳能电池器件制造系统内的切片模块。太阳能电池器件制造系统适于接收单个大型衬底并从单个大衬底形成多个硅薄膜太阳能电池器件。

2. 发明申请

WO2009029902A1 PHOTOVOLTAIC PRODUCTION LINE 审中-公开
标题翻译：光伏生产线
公开(公告)号：WO2009029902A1
公开(公告)日：2009-03-05
申请号：PCT/US2008/074931
申请日：2008-08-29
申请人： APPLIED MATERIALS, INC. , BACHRACH, Robert Z. , CHAE, Yong-Kee , CHOI, Soo Young , DE VRIES, Nicholas G. J. , ELGAR, Yacov , ENGLHARDT, Eric A. , FREI, Michel R. , GAY, Charles , HAWKINS, Parris , HO, Choi , HUNTER, James Craig , KANKANALA, Penchala N. , LI, Liwei , LO, Wing Hoo , LU, Danny Cam Toan , MEI, Fang , MURPHY, Stephen P. , PATEL, Srujal , SAUNDERS, Matthew J. B. , SCHLEZINGER, Asaf , SHENG, Shuran , SU, Tzay-Fa , SULLIVAN, Jeffrey S. , TANNER, David , TROWBRIDGE, Teresa , WALKER, Brice , WHITE, John M. , WON, Tae K.
发明人： BACHRACH, Robert Z. , CHAE, Yong-Kee , CHOI, Soo Young , DE VRIES, Nicholas G. J. , ELGAR, Yacov , ENGLHARDT, Eric A. , FREI, Michel R. , GAY, Charles , HAWKINS, Parris , HO, Choi , HUNTER, James Craig , KANKANALA, Penchala N. , LI, Liwei , LO, Wing Hoo , LU, Danny Cam Toan , MEI, Fang , MURPHY, Stephen P. , PATEL, Srujal , SAUNDERS, Matthew J. B. , SCHLEZINGER, Asaf , SHENG, Shuran , SU, Tzay-Fa , SULLIVAN, Jeffrey S. , TANNER, David , TROWBRIDGE, Teresa , WALKER, Brice , WHITE, John M. , WON, Tae K.
IPC分类号： G06F7/10 , H01L31/06 , H01L21/4763
CPC分类号： H01L21/67236 , B23K26/364 , B26F3/002 , B26F3/004 , B65G49/064 , B65G2249/02 , B65G2249/04 , C03B33/03 , C03B33/033 , H01L21/67132 , H01L21/67712 , H01L21/67715 , H01L21/67721 , H01L21/67727 , H01L21/6776 , H01L31/022425 , H01L31/03921 , H01L31/0504 , H01L31/075 , H02S50/00 , H02S50/10 , Y02E10/548 , Y02P40/57 , Y10T29/49002 , Y10T29/49355 , Y10T29/5196 , Y10T29/53113 , Y10T29/5313 , Y10T29/5317 , Y10T29/53187 , Y10T29/53365 , Y10T29/53417 , Y10T225/10 , Y10T225/325 , Y10T225/329
摘要： The present invention relates to a system that can be used to form a photovoltaic device using processing modules that are adapted to perform steps in the solar cell formation process The automated solar cell fab is generally an arrangement of automated processing modules and automation equipment that is used to form solar cell devices. The automated solar fab will thus generally comprise a substrate receiving module that is adapted to receive a substrate, one or more absorbing layer deposition cluster tools having at least one processing chamber that is adapted to deposit a silicon-containing layer on a surface of the substrate, one or more back contact deposition chambers, one or more material removal chambers, a solar cell encapsulation device, an autoclave module, an automated junction box attaching module, and one or more quality assurance modules that are adapted to test and qualify the completely formed solar cell device.
摘要翻译：本发明涉及一种可用于使用处理模块来形成光伏器件的系统，所述处理模块适于在太阳能电池形成过程中执行步骤。自动化太阳能电池制造厂通常是自动化处理模块和用于形成太阳能电池器件的自动化设备。因此，自动化太阳能加工厂通常将包括适于接纳衬底的衬底接收模块，具有至少一个处理室的一个或多个吸收层沉积群集工具，该处理室适于在衬底的表面上沉积含硅层，一个或多个背接触沉积室，一个或多个材料去除室，太阳能电池封装装置，高压灭菌器模块，自动化接线盒附接模块，以及一个或多个质量保证模块，其适于测试和限定完全形成太阳能电池装置。

3. 发明申请

WO2009120686A1 METHODS AND APPARATUS FOR USING REDUCED PURITY SILANE TO DEPOSIT SILICON 审中-公开
标题翻译：使用降低纯度的硅烷沉积硅的方法和装置
公开(公告)号：WO2009120686A1
公开(公告)日：2009-10-01
申请号：PCT/US2009/038090
申请日：2009-03-24
申请人： APPLIED MATERIALS, INC. , CLARK, Daniel, O. , MOALEM, Mehran , VERMEULEN, Robert, M. , CHAE, Yong, Kee , GAY, Charles , WHITE, John, M. , BACHRACH, Robert, Z. , JUNG, Jay, J.
发明人： CLARK, Daniel, O. , MOALEM, Mehran , VERMEULEN, Robert, M. , CHAE, Yong, Kee , GAY, Charles , WHITE, John, M. , BACHRACH, Robert, Z. , JUNG, Jay, J.
IPC分类号： H01L21/20 , H01L21/205
CPC分类号： C23C16/24 , C23C16/4402 , C23C16/4412 , C23C16/45593
摘要： In one aspect, a method of forming a silicon layer on a substrate is provided, including the steps providing a substrate; and introducing hydrogen and silane into a chamber containing the substrate such that a layer of silicon is deposited on the substrate; wherein the silane is less than about 99.999% pure. Numerous other aspects are provided.
摘要翻译：一方面，提供了在基板上形成硅层的方法，包括提供基板的步骤; 并将氢和硅烷引入到含有所述衬底的室中，使得硅层沉积在所述衬底上; 其中所述硅烷的纯度小于约99.999％。提供了许多其他方面。

4. 发明申请

WO2008118222A2 SELECTIVE ELECTROLESS DEPOSITION FOR SOLAR CELLS 审中-公开
标题翻译：太阳能电池的选择性化学沉积
公开(公告)号：WO2008118222A2
公开(公告)日：2008-10-02
申请号：PCT/US2007/085873
申请日：2007-11-29
申请人： APPLIED MATERIALS, INC. , LOPATIN, Sergey , SHANMUGASUNDRAM, Arulkumar , BACHRACH, Robert, Z. , GAY, Charles , EAGLESHAM, David
发明人： LOPATIN, Sergey , SHANMUGASUNDRAM, Arulkumar , BACHRACH, Robert, Z. , GAY, Charles , EAGLESHAM, David
IPC分类号： H01L31/00
CPC分类号： H01L31/022425 , H01L31/022433 , H01L31/02245 , Y02E10/50
摘要： A metal contact structure of a solar cell substrate includes a contact with a conductive layer or a capping layer that is formed using an electroless plating process. The contact may be disposed within a hole formed through the solar cell substrate or on a non-light-receiving surface of the solar cell substrate. The electroless plating process for the conductive layer uses a seed layer that includes an activation layer for electroless plating.
摘要翻译：太阳能电池基板的金属接触结构包括与使用无电电镀工艺形成的导电层或覆盖层的接触。接触件可以设置在穿过太阳能电池基板形成的孔内或太阳能电池基板的非光接收表面上。用于导电层的化学镀工艺使用包括用于化学镀的活化层的晶种层。

5. 发明申请

WO2009102772A2 APPARATUS AND METHOD OF MOUNTING AND SUPPORTING A SOLAR PANEL 审中-公开
标题翻译：安装和支撑太阳能面板的装置和方法
公开(公告)号：WO2009102772A2
公开(公告)日：2009-08-20
申请号：PCT/US2009/033771
申请日：2009-02-11
申请人： APPLIED MATERIALS, INC. , UMOTOY, Salvador P. , SULLIVAN, Jeffrey S. , BRENNAN, Michael , GAY, Charles , COSTUROS, Theodossios V. , WILLIAMS, Gary , GOMEZ, Oscar
发明人： UMOTOY, Salvador P. , SULLIVAN, Jeffrey S. , BRENNAN, Michael , GAY, Charles , COSTUROS, Theodossios V. , WILLIAMS, Gary , GOMEZ, Oscar
IPC分类号： H01L31/042
CPC分类号： H02S20/23 , F24S25/30 , F24S25/40 , F24S25/632 , F24S2025/016 , F24S2025/601 , F24S2025/805 , Y02B10/12 , Y02E10/47 , Y02P80/24 , Y10T29/49355
摘要： The present invention generally relates to a simple and cost effective device and method for mounting and supporting solar panels. A solar panel according to the present invention is supported from the backside via a plurality of elongated support members. The elongated support members may have open V-shaped or W-shaped arrangements and may be adhered to the solar panels through strong, flexible glue or double-sided tape that withstands significant environmental loads, such as wind uploading, yet remain flexible enough to minimize stress concentrations in the solar panels. The support members may be attached to a solar panel by a support member attachment module incorporated into an automated solar panel production line. A plurality of solar panels may be field mounted to a solar panel support structure having one or more piles or the like with at least a lower and upper transverse support rails spanning the plurality of solar panels.
摘要翻译：本发明一般涉及用于安装和支撑太阳能电池板的简单且成本有效的装置和方法。根据本发明的太阳能电池板通过多个细长的支撑构件从背面支撑。细长的支撑构件可以具有开口的V形或W形布置，并且可以通过强大的，柔性的胶水或双面胶带粘附到太阳能电池板上，该胶带或双面胶带承受诸如上风的重要的环境负载，但仍保持足够的柔性以使太阳能电池板中的应力集中。支撑构件可以通过结合到自动太阳能电池板生产线中的支撑构件附接模块附接到太阳能面板。多个太阳能电池板可以现场安装到具有一个或多个堆叠等的至少一个跨越多个太阳能电池板的下横向支撑轨道和上横向支撑轨道的太阳能电池板支撑结构。

6. 发明申请

WO2012068559A2 FACTORY LEVEL PROCESS AND FINAL PRODUCT PERFORMANCE CONTROL SYSTEM 审中-公开
标题翻译：工厂级工艺和最终产品性能控制系统
公开(公告)号：WO2012068559A2
公开(公告)日：2012-05-24
申请号：PCT/US2011/061549
申请日：2011-11-18
申请人： APPLIED MATERIALS, INC. , PARIKH, Suketu, Arun , SCHWARM, Alexander, T. , MITTAL, Sanjiv , GAY, Charles
发明人： PARIKH, Suketu, Arun , SCHWARM, Alexander, T. , MITTAL, Sanjiv , GAY, Charles
IPC分类号： G05B19/418
CPC分类号： G05B19/41875 , G05B2219/32182 , Y02P90/12 , Y02P90/18 , Y02P90/22
摘要： A factory control server stores module configuration data for a plurality of modules. The plurality of modules comprises processes for producing a final product and has corresponding module requirements. The factory control server analyzes in real-time actual product output data that is generated by a final product tester after a factory produces at least one final product to determine whether the actual product output data meets an expected product output. The factory control server analyzes actual module data in real-time to determine a new module requirement to cause new actual product output data for a subsequent final product to meet the expected product output in response to a determination that the actual product output data does not meet the expected product output. The factory control server notifies a module controller in real-time of the new module requirement, wherein the module controller changes parameters in real-time to manufacture the subsequent final product using the new module requirement.
摘要翻译：工厂控制服务器存储多个模块的模块配置数据。多个模块包括用于生产最终产品的过程并且具有相应的模块要求。工厂控制服务器在工厂生产至少一个最终产品之后分析由最终产品测试者生成的实时实际产品输出数据，以确定实际产品输出数据是否满足预期的产品输出。工厂控制服务器实时分析实际的模块数据，以确定新的模块要求，以便随后的最终产品产生新的实际产品输出数据以满足预期的产品输出以响应确定实际的产品输出数据不符合预期产品产量。工厂控制服务器实时通知模块控制器新模块要求，其中模块控制器实时更改参数，以使用新的模块要求制造后续最终产品。

7. 发明申请

WO2010144551A3 CARBON NANOTUBE-BASED SOLAR CELLS 审中-公开
公开(公告)号：WO2010144551A3
公开(公告)日：2010-12-16
申请号：PCT/US2010/037937
申请日：2010-06-09
申请人： APPLIED MATERIALS, INC. , NALAMASU, Omkaram , GAY, Charles , PUSHPARAJ, Victor L. , SINGH, Kaushal K. , VISSER, Robert J. , FOAD, Majeed A. , HOFMANN, Ralf
发明人： NALAMASU, Omkaram , GAY, Charles , PUSHPARAJ, Victor L. , SINGH, Kaushal K. , VISSER, Robert J. , FOAD, Majeed A. , HOFMANN, Ralf
IPC分类号： H01L31/042
摘要： Solar cells are provided with carbon nanotubes (CNTs) which are used: to define a micron/sub-micron geometry of the solar cells; and/or as charge transporters for efficiently removing charge carriers from the absorber layer to reduce the rate of electron-hole recombination in the absorber layer. A solar cell may comprise: a substrate; a multiplicity of areas of metal catalyst on the surface of the substrate; a multiplicity of carbon nanotube bundles formed on the multiplicity of areas of metal catalyst, each bundle including carbon nanotubes aligned roughly perpendicular to the surface of the substrate; and a photoactive solar cell layer formed over the carbon nanotube bundles and exposed surfaces of the substrate, wherein the photoactive solar cell layer is continuous over the carbon nanotube bundles and the exposed surfaces of the substrate. The photoactive solar cell layer may be comprised of amorphous silicon p/i/n thin films; although, concepts of the present invention are also applicable to solar cells with absorber layers of microcrystalline silicon, SiGe, carbon doped microcrystalline silicon, CIS, CIGS, CISSe and various p-type II-VI binary compounds and ternary and quaternary compounds.

8. 发明申请

WO2011143449A2 METHOD OF MANUFACTURING CRYSTALLINE SILICON SOLAR CELLS USING EPITAXIAL DEPOSITION 审中-公开
标题翻译：使用外延沉积法制造晶体硅太阳能电池的方法
公开(公告)号：WO2011143449A2
公开(公告)日：2011-11-17
申请号：PCT/US2011/036279
申请日：2011-05-12
申请人： APPLIED MATERIALS, INC. , GEE, James M. , GAY, Charles , PATIBANDLA, Nag B. , NALAMASU, Omkaram , SINGH, Kaushal K.
发明人： GEE, James M. , GAY, Charles , PATIBANDLA, Nag B. , NALAMASU, Omkaram , SINGH, Kaushal K.
IPC分类号： H01L31/042 , H01L31/18 , H01L31/0236
CPC分类号： H01L31/1804 , H01L31/022441 , H01L31/0682 , H01L31/1892 , Y02E10/547 , Y02P70/521
摘要： Embodiments of the invention provide a thin single crystalline silicon film solar cell and methods of forming the same. The method includes forming a thin single crystalline silicon layer on a silicon growth substrate, followed by forming front or rear solar cell structures on and/or in the thin single crystalline silicon film. The method also includes attaching the thin single crystalline silicon film to a mechanical carrier and then separating the growth substrate from the thin single crystalline silicon film along a cleavage plane formed between the growth substrate and the thin single crystalline silicon film. Front or rear solar cell structures are then formed on and/or in the thin single crystalline silicon film opposite the mechanical carrier to complete formation of the solar cell.
摘要翻译：本发明的实施例提供一种薄单晶硅膜太阳能电池及其形成方法。该方法包括在硅生长衬底上形成薄的单晶硅层，随后在薄的单晶硅膜上和/或上形成前或后太阳能电池结构。该方法还包括将薄单晶硅膜附着到机械载体上，然后沿生长衬底和薄单晶硅膜之间形成的解理平面从薄单晶硅膜分离生长衬底。然后在与机械载体相对的薄单晶硅膜上和/或上形成正面或背面的太阳能电池结构，以完成太阳能电池的形成。

9. 发明申请

WO2010025269A1 BACK CONTACT SOLAR CELL MODULES 审中-公开
标题翻译：返回联系太阳能电池模块
公开(公告)号：WO2010025269A1
公开(公告)日：2010-03-04
申请号：PCT/US2009/055218
申请日：2009-08-27
申请人： APPLIED MATERIALS, INC. , WEIDMAN, Timothy W. , GAY, Charles , GUO, Hsiu-Wu , MISHRA, Rohit , WIJEKOON, Kapila P. , MUNGEKAR, Hemant P.
发明人： WEIDMAN, Timothy W. , GAY, Charles , GUO, Hsiu-Wu , MISHRA, Rohit , WIJEKOON, Kapila P. , MUNGEKAR, Hemant P.
IPC分类号： H01L31/042
CPC分类号： H01L31/022441 , H01L31/02245 , H01L31/0516 , H01L31/0682 , Y02E10/547
摘要： Embodiments of the invention contemplate the formation of a high efficiency solar cell using a novel processing sequence to form a solar cell device. Methods of forming the high efficiency solar cell may include the use of a pre-fabricated back plane that is bonded to the metalized solar cell device to form an interconnected solar cell module. Solar cells most likely to benefit from the invention including those having active regions comprising single or multicrystalline silicon with both positive and negative contacts on the rear side of the cell.
摘要翻译：本发明的实施例考虑使用新颖的处理顺序形成高效太阳能电池来形成太阳能电池装置。形成高效率太阳能电池的方法可以包括使用结合到金属化太阳能电池器件的预制背板来形成互连的太阳能电池模块。最有可能受益于本发明的太阳能电池，包括那些具有活性区域的太阳能电池，所述活性区域包括在电池背面具有正触点和负极的单晶硅或多晶硅。

10. 发明申请

WO2011160257A1 METHOD AND APPARATUS FOR BONDING COMPOSITE SOLAR CELL STRUCTURE 审中-公开
标题翻译：用于粘结复合太阳能电池结构的方法和装置
公开(公告)号：WO2011160257A1
公开(公告)日：2011-12-29
申请号：PCT/CN2010/000932
申请日：2010-06-24
申请人： APPLIED MATERIALS, INC. , SHEN, Yong , LI, Yuqiang , XU, Shuangyan , XU, Genbao , GAY, Charles
发明人： SHEN, Yong , LI, Yuqiang , XU, Shuangyan , XU, Genbao , GAY, Charles
IPC分类号： H01L31/042
CPC分类号： B32B17/1055 , H01L31/0481 , Y02E10/50
摘要： A method and apparatus for bonding a composite solar cell structure is provided. In one embodiment, the apparatus for bonding a solar cell structure includes a preparation module and a bonding module. The preparation module is configured to prepare the composite solar cell structure by placing a bonding material over a device substrate having solar cell devices formed thereon and placing a back substrate over the bonding material and the device substrate, wherein the bonding material is an asphalt-based and/or tar-based material. The bonding module is configured to apply heat and pressure to the composite solar cell structure to bond the back substrate to the device substrate.
摘要翻译：提供了一种用于接合复合太阳能电池结构的方法和装置。在一个实施例中，用于结合太阳能电池结构的装置包括制备模块和接合模块。制备模块被配置为通过将结合材料放置在其上形成有太阳能电池器件的器件衬底上并将背衬放置在接合材料和器件衬底之上来制备复合太阳能电池结构，其中接合材料是基于沥青的和/或焦油基材料。接合模块被配置为对复合太阳能电池结构施加热和压力以将背衬基板结合到器件基板。

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