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    • 1. 发明授权
    • Method and system for generating a plurality of donor wafers and handle wafers prior to an order being placed by a customer
    • 用于在订单由客户放置之前产生多个供体晶片并处理晶片的方法和系统
    • US06448152B1
    • 2002-09-10
    • US09906865
    • 2001-07-16
    • Francois J. HenleySien G. KangIgor J. Malik
    • Francois J. HenleySien G. KangIgor J. Malik
    • H01L2130
    • H01L21/76254G05B2219/32024G05B2219/45031
    • A method for generating a plurality of donor wafers and handle wafers prior to an order being placed by a customer. For example, a plurality of donor wafers with different silicon layer thicknesses along with a plurality of handle wafers with different oxide layer thicknesses are fabricated. Subsequently, a customer may place an order for silicon-on-insulator (SOI) wafers which share defined parameters. Therefore, a prefabricated donor wafer and handle wafer are selected based on the customer's defined parameters and then bonded together. Next, the donor wafer is cleaved from the handle wafer wherein the handle wafer retains the silicon layer of the donor wafer. The silicon layer thickness of the handle wafer may be altered to meet the customer's parameters. For example, an epitaxial smoothing process may decrease the silicon layer thickness while an epitaxial thickening process may increase the silicon layer thickness.
    • 一种用于在订单由客户放置之前产生多个供体晶片并处理晶片的方法。 例如,制造具有不同硅层厚度的多个施主晶片以及具有不同氧化物层厚度的多个处理晶片。 随后,客户可以订购共享定义参数的绝缘体上硅(SOI)晶圆。 因此,根据客户定义的参数选择预制的供体晶片和处理晶片,然后结合在一起。 接下来,施主晶片从手柄晶片切割,其中处理晶片保持施主晶片的硅层。 可以改变处理晶片的硅层厚度以满足客户的参数。 例如,外延平滑处理可以减小硅层厚度,而外延增厚工艺可以增加硅层厚度。
    • 2. 发明授权
    • Method and system for fabricating strained layers for the manufacture of integrated circuits
    • 用于制造用于制造集成电路的应变层的方法和系统
    • US07595499B2
    • 2009-09-29
    • US12070574
    • 2008-02-19
    • Francois J. HenleyPhilip James OngIgor J. MalikHarry R. Kirk
    • Francois J. HenleyPhilip James OngIgor J. MalikHarry R. Kirk
    • H01L29/06H01L31/072H01L31/0336H01L31/0328
    • H01L21/302H01L21/2007Y10T29/41
    • A method for forming a strained layer of semiconductor material, e.g., silicon, germanium, Group III/V, silicon germanium alloy. The method includes providing a non-deformable surface region having a first predetermined radius of curvature, which is defined by R(1) and is defined normal to the surface region. The method includes providing a first substrate (e.g., silicon wafer) having a first thickness. Preferably, the first substrate has a face, a backside, and a cleave plane defined within the first thickness. The method includes a step of overlying the backside of the first substrate on a portion of the surface region having the predetermined radius of curvature to cause a first bend within the thickness of material to form a first strain within a portion of the first thickness. The method provides a second substrate having a second thickness, which has a face and a backside. The method includes a step of overlying the face of the second substrate on a portion of the face of the first substrate to cause a second bend within the thickness of material to form a second strain within a portion of the second thickness. A step of joining the face of the second substrate to the face of the first substrate form a sandwich structure while maintaining the first bend in the first substrate and the second bend in the second substrate. Preferably, joining occurs using a low temperature process such as plasma activated bonding or the like.
    • 一种用于形成半导体材料的应变层的方法,例如硅,锗,III / V族,硅锗合金。 该方法包括提供具有第一预定曲率半径的不可变形表面区域,其由R(1)限定并且与该表面区域垂直地限定。 该方法包括提供具有第一厚度的第一衬底(例如,硅晶片)。 优选地,第一衬底具有限定在第一厚度内的面,背面和解理面。 该方法包括在具有预定曲率半径的表面区域的一部分上覆盖第一基底的背面以使材料厚度内的第一弯曲在第一厚度的一部分内形成第一应变的步骤。 该方法提供具有第二厚度的第二基底,其具有面和背面。 该方法包括在第一基板的表面的一部分上覆盖第二基板的表面以在材料厚度内引起第二弯曲以在第二厚度的一部分内形成第二应变的步骤。 将第二基板的表面接合到第一基板的表面的步骤形成夹层结构,同时保持第一基板中的第一弯曲并且在第二基板中保持第二弯曲。 优选地,使用诸如等离子体激活键合等的低温工艺进行接合。
    • 4. 发明授权
    • System for forming a strained layer of semiconductor material
    • 用于形成半导体材料的应变层的系统
    • US07391047B2
    • 2008-06-24
    • US11378126
    • 2006-03-17
    • Francois J. HenleyPhilip James OngIgor J. MalikHarry R. Kirk
    • Francois J. HenleyPhilip James OngIgor J. MalikHarry R. Kirk
    • H01L29/06H01L31/072H01L31/0336H01L31/0328
    • H01L21/302H01L21/2007Y10T29/41
    • A method for forming a strained layer of semiconductor material, e.g., silicon, germanium, Group III/V, silicon germanium alloy. The method includes providing a non-deformable surface region having a first predetermined radius of curvature, which is defined by R(1) and is defined normal to the surface region. The method includes providing a first substrate (e.g., silicon wafer) having a first thickness. Preferably, the first substrate has a face, a backside, and a cleave plane defined within the first thickness. The method includes a step of overlying the backside of the first substrate on a portion of the surface region having the predetermined radius of curvature to cause a first bend within the thickness of material to form a first strain within a portion of the first thickness. The method provides a second substrate having a second thickness, which has a face and a backside. The method includes a step of overlying the face of the second substrate on a portion of the face of the first substrate to cause a second bend within the thickness of material to form a second strain within a portion of the second thickness. A step of joining the face of the second substrate to the face of the first substrate form a sandwich structure while maintaining the first bend in the first substrate and the second bend in the second substrate. Preferably, joining occurs using a low temperature process such as plasma activated bonding or the like.
    • 一种用于形成半导体材料的应变层的方法,例如硅,锗,III / V族,硅锗合金。 该方法包括提供具有第一预定曲率半径的不可变形表面区域,其由R(1)限定并且与该表面区域垂直地限定。 该方法包括提供具有第一厚度的第一衬底(例如,硅晶片)。 优选地,第一衬底具有限定在第一厚度内的面,背面和解理面。 该方法包括在具有预定曲率半径的表面区域的一部分上覆盖第一基底的背面以使材料厚度内的第一弯曲在第一厚度的一部分内形成第一应变的步骤。 该方法提供具有第二厚度的第二基底,其具有面和背面。 该方法包括在第一基板的表面的一部分上覆盖第二基板的表面以在材料厚度内引起第二弯曲以在第二厚度的一部分内形成第二应变的步骤。 将第二基板的表面接合到第一基板的表面的步骤形成夹层结构,同时保持第一基板中的第一弯曲并且在第二基板中保持第二弯曲。 优选地,使用诸如等离子体激活键合等的低温工艺进行接合。
    • 7. 发明申请
    • Method and system for fabricating strained layers for the manufacture of integrated circuits
    • 用于制造用于制造集成电路的应变层的方法和系统
    • US20080141510A1
    • 2008-06-19
    • US12070574
    • 2008-02-19
    • Francois J. HenleyPhilip James OngIgor J. MalikHarry R. Kirk
    • Francois J. HenleyPhilip James OngIgor J. MalikHarry R. Kirk
    • H01L21/67
    • H01L21/302H01L21/2007Y10T29/41
    • A method for forming a strained layer of semiconductor material, e.g., silicon, germanium, Group III/V, silicon germanium alloy. The method includes providing a non-deformable surface region having a first predetermined radius of curvature, which is defined by R(1) and is defined normal to the surface region. The method includes providing a first substrate (e.g., silicon wafer) having a first thickness. Preferably, the first substrate has a face, a backside, and a cleave plane defined within the first thickness. The method includes a step of overlying the backside of the first substrate on a portion of the surface region having the predetermined radius of curvature to cause a first bend within the thickness of material to form a first strain within a portion of the first thickness. The method provides a second substrate having a second thickness, which has a face and a backside. The method includes a step of overlying the face of the second substrate on a portion of the face of the first substrate to cause a second bend within the thickness of material to form a second strain within a portion of the second thickness. A step of joining the face of the second substrate to the face of the first substrate form a sandwich structure while maintaining the first bend in the first substrate and the second bend in the second substrate. Preferably, joining occurs using a low temperature process such as plasma activated bonding or the like.
    • 一种用于形成半导体材料的应变层的方法,例如硅,锗,III / V族,硅锗合金。 该方法包括提供具有第一预定曲率半径的不可变形表面区域,其由R(1)限定并且与该表面区域垂直地限定。 该方法包括提供具有第一厚度的第一衬底(例如,硅晶片)。 优选地,第一衬底具有限定在第一厚度内的面,背面和解理面。 该方法包括在具有预定曲率半径的表面区域的一部分上覆盖第一基底的背面以使材料厚度内的第一弯曲在第一厚度的一部分内形成第一应变的步骤。 该方法提供具有第二厚度的第二基底,其具有面和背面。 该方法包括在第一基板的表面的一部分上覆盖第二基板的表面以在材料厚度内引起第二弯曲以在第二厚度的一部分内形成第二应变的步骤。 将第二基板的表面接合到第一基板的表面的步骤形成夹层结构,同时保持第一基板中的第一弯曲并且在第二基板中保持第二弯曲。 优选地,使用诸如等离子体激活键合等的低温工艺进行接合。
    • 8. 发明授权
    • Layer transfer of films utilizing thermal flux regime for energy controlled cleaving
    • 利用能量控制切割的热通量方式的薄膜层转移
    • US08637382B2
    • 2014-01-28
    • US13195259
    • 2011-08-01
    • Francois J. Henley
    • Francois J. Henley
    • H01L21/30H01L21/46
    • B23K26/361
    • A method and system for cleaving a film of material utilizing thermal flux. The method includes providing a substrate having a face and an underlying cleave region including a prepared initiation region. Additionally, the method includes subjecting the initiation region to a first thermal flux to form a cleave front separating the cleave region of the substrate to a film portion and a bulk portion. The method further includes subjecting an area of the bulk portion substantially in the vicinity of the cleave front to a second thermal flux to cause a temperature difference above and below the cleave region for inducing a propagation of the cleave front expanding the film portion to the area at the expense of the bulk portion. Furthermore, the method includes determining a scan path for the second thermal flux based on the cleave front. Moreover, the method includes scanning the second thermal flux to follow the scan path to further propagate the cleave front.
    • 利用热通量切割材料薄膜的方法和系统。 该方法包括提供具有面和包含准备的起始区的下面的切割区的基底。 另外,该方法包括使起始区域经受第一热通量以形成将基板的切割区域分隔成膜部分和主体部分的分裂前沿。 该方法还包括将大部分的大部分区域的基本上在劈裂前端附近的区域进行第二热通量,以在裂开区域的上方和下方引起温度差异,以引起将劈裂面扩展到该区域的区域 以散装部分为代价。 此外,该方法包括基于切割前沿确定用于第二热通量的扫描路径。 此外,该方法包括扫描第二热通量以跟随扫描路径以进一步传播切割前沿。
    • 9. 发明授权
    • Method and structure for thick layer transfer using a linear accelerator
    • 使用线性加速器进行厚层转移的方法和结构
    • US08124499B2
    • 2012-02-28
    • US11935197
    • 2007-11-05
    • Francois J. HenleyAlbert LammBabak Adibi
    • Francois J. HenleyAlbert LammBabak Adibi
    • H01L21/00H01L21/30H01L21/46
    • H01L21/76254H01L21/26506H01L21/3221
    • Free standing thickness of materials are fabricated using one or more semiconductor substrates, e.g., single crystal silicon, polysilicon, silicon germanium, germanium, group III/IV materials, and others. A semiconductor substrate is provided having a surface region and a thickness. The surface region of the semiconductor substrate is subjected to a first plurality of high energy particles generated using a linear accelerator to form a region of a plurality of gettering sites within a cleave region, the cleave region being provided beneath the surface region to defined a thickness of material to be detached, the semiconductor substrate being maintained at a first temperature. The surface region of the semiconductor substrate is subjected to a second plurality of high energy particles generated using the linear accelerator, the second plurality of high energy particles being provided to increase a stress level of the cleave region from a first stress level to a second stress level.
    • 使用一个或多个半导体衬底(例如单晶硅,多晶硅,硅锗,锗,III / IV族材料等)制造材料的独立的厚度。 提供具有表面区域和厚度的半导体衬底。 半导体衬底的表面区域经受使用线性加速器产生的第一组多个高能粒子,以在裂开区域内形成多个吸杂位点的区域,该裂开区域设置在该表面区域的下方以限定厚度 的待分离材料,半导体衬底保持在第一温度。 半导体衬底的表面区域受到使用线性加速器产生的第二多个高能粒子,第二多个高能粒子被设置成将劈裂区域的应力水平从第一应力水平增加到第二应力 水平。