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    • 1. 发明申请
    • HOMOGENEOUS GRANULATED METAL BASED and METAL-CERAMIC BASED POWDERS
    • 均匀的基于金属和金属陶瓷的粉末
    • US20090053089A1
    • 2009-02-26
    • US11841196
    • 2007-08-20
    • Fenglin YANGCarl DerringtonBernd Kunkel
    • Fenglin YANGCarl DerringtonBernd Kunkel
    • B22F7/00C22C32/00
    • B22F9/026C22C1/05
    • A method of making a homogeneous granulated metal-based powder, comprises steps of: providing preselected amounts of at least one metal element or metal alloy, at least one ceramic compound, and/or at least one non-metallic element; forming a homogeneous slurry/suspension or wet mixture comprising the preselected amounts of metal element(s) and/or metal alloys, ceramic compound(s), and/or non-metallic element(s), a liquid phase comprising at least one liquid, and at least one binder material; drying the slurry/suspension or mixture to remove at least a portion of the liquid phase and form a powder mixture comprising partially or completely dried granules; and subjecting the granules to a thermal de-binder process for effecting: additional removal of any remaining liquid phase, if necessary; removal of the at least one binder material; reduction of carbon content; reduction of oxygen on the surfaces or interior of the metal or metal alloy phases in the granules; and optional partial sintering for strengthening for withstanding subsequent processing. The resultant granules are useful in fabricating magnetic sputtering targets employed in the manufacture of magnetic data/information storage and retrieval media.
    • 制备均匀的粒状金属基粉末的方法包括以下步骤:提供预选量的至少一种金属元素或金属合金,至少一种陶瓷化合物和/或至少一种非金属元素; 形成均匀的浆料/悬浮液或湿混合物,其包含预选量的金属元素和/或金属合金,陶瓷化合物和/或非金属元素,液相包含至少一种液体 ,和至少一种粘合剂材料; 干燥浆液/悬浮液或混合物以除去至少一部分液相并形成包含部分或完全干燥的颗粒的粉末混合物; 并且对颗粒进行热去粘合剂处理以进行:如果需要,另外除去任何剩余的液相; 去除所述至少一种粘合剂材料; 碳含量降低; 减少颗粒中金属或金属合金相的表面或内部的氧气; 和可选的部分烧结用于加强以耐受后续加工。 所得颗粒可用于制造用于制造磁数据/信息存储和检索介质的磁性溅射靶。
    • 7. 发明申请
    • Enhanced sputter target manufacturing method
    • 增强的溅射靶制造方法
    • US20080014109A1
    • 2008-01-17
    • US11882500
    • 2007-08-02
    • Abdelouahab ZianiBernd Kunkel
    • Abdelouahab ZianiBernd Kunkel
    • B22F3/24B22F1/00B22F9/06
    • C23C14/3414C22C19/07
    • A method of manufacturing a sputter target the method including the step of preparing a plurality of raw materials into a composition corresponding to alloy system, the plurality of raw materials comprising pure elements or master alloys. The method also includes the step of heating the plurality of raw materials under vacuum or under a partial pressure of argon (Ar) to a fully liquid state to form a molten alloy corresponding to the alloy system, solidifying the molten alloy to form an ingot, and reheating the ingot to a fully liquid state to form a diffuse molten alloy. The method further includes the steps of rapidly solidifying the diffuse molten alloy into a homogeneous pre-alloyed powder material, admixing pure elemental powders to the homogeneous pre-alloyed powder material, consolidating the homogeneous pre-alloyed powder material into a fully dense homogeneous material, hot rolling the fully dense homogeneous material. Moreover, the method includes the steps of cold rolling the fully dense homogeneous material, and machining the fully dense homogenous material to form a sputter target.
    • 一种制造溅射靶的方法,包括将多种原料制备成与合金系统相对应的组合物的步骤,所述多种原料包括纯元素或母合金。 该方法还包括在真空或氩(Ar)的分压下将多种原料加热至完全液态的步骤,以形成对应于该合金系统的熔融合金,使熔融合金固化形成锭, 并将锭再加热到完全液态以形成扩散熔融合金。 该方法还包括以下步骤:将扩散熔融合金快速凝固成均匀的预合金粉末材料,将纯元素粉末混合到均匀的预合金粉末材料上,将均匀的预合金粉末材料固结成完全致密的均质材料, 热轧完全致密的均质材料。 此外,该方法包括冷轧完全致密的均质材料,以及加工完全致密的均质材料以形成溅射靶的步骤。