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    • 16. 发明申请
    • Enhanced reinforced foam core construction
    • 增强增强泡沫芯构造
    • US20060267233A1
    • 2006-11-30
    • US11497200
    • 2006-08-01
    • Kent Sherwood
    • Kent Sherwood
    • B29C44/04
    • B32B27/12B29C37/0028B29C44/1209B29C44/145B29C45/16B29C2045/1692B29K2105/04B32B1/00B32B5/18B32B5/245B32B5/26B32B2307/718Y10T428/233Y10T428/239Y10T428/249955Y10T428/24996Y10T428/249981Y10T442/335
    • A surface-reinforced article includes a core assembly (12) comprising a foam core (20) with a surface region (22) that includes fine inner fibrous material intimately surrounded by foam that is integral with foam of the core, and an outer reinforcing covering (14) which includes an outer layer (32) of fibrous material and a resin (30) surrounding the outer layer of fibrous material and covering the primarily foam core assembly. The fine inner fibrous material (91-94) includes coupling fibers (100) with inner ends (102) embedded in the foam and outer ends (106) embedded in the resin, to better hold the resin to the foam. The primarily foam core assembly is molded within a first mold cavity (64) formed between spacers (60, 62) that lie within a second mold cavity (50). After the core assembly is molded, the spacers are removed, the core assembly is wrapped in the outer fibrous material, and the wrapped core assembly (120) is placed in the second mold cavity that is formed by the original mold but without the spacers. When resin is injected into the second mold cavity it forms an outer reinforcing covering of largely uniform thickness. The fine fiber reinforcement of the core assembly prevents it from being deformed at the pressure of the injected resin.
    • 表面增强制品包括芯组件(12),其包括具有表面区域(22)的泡沫芯(20),所述表面区域包括由与芯的泡沫体成一体的泡沫密封地包围的细内纤维材料,以及外增强覆层 (14),其包括纤维材料的外层(32)和围绕所述纤维材料外层并覆盖所述主要泡沫芯组件的树脂(30)。 精细的内部纤维材料(91-94)包括耦合纤维(100),嵌入在泡沫中的内端(102)和嵌入树脂中的外端(106),以更好地将树脂保持在泡沫上。 主要的泡沫芯组件被模制在形成在位于第二模腔(50)内的间隔件(60,62)之间的第一模腔(64)内。 在芯组件被模制之后,去除间隔件,将芯组件包裹在外部纤维材料中,并且将包裹的芯组件(120)放置在由原始模具形成但不具有间隔件的第二模腔中。 当树脂被注入到第二模腔中时,其形成了大致均匀厚度的外部增强覆盖物。 芯组件的细纤维增强件防止其在注入树脂的压力下变形。
    • 17. 发明授权
    • Cushion body of seat cushion and method of manufacturing the cushion body
    • 座垫靠垫体及衬垫体制作方法
    • US07056457B2
    • 2006-06-06
    • US10471187
    • 2003-01-06
    • Yasumasa Senoo
    • Yasumasa Senoo
    • B29C44/06
    • B29C44/588A47C7/18B29C44/1209B60N2/68B60N2/7017B64D11/0647Y10S425/812
    • An object of the invention is to provide a cushion body of a seat cushion that can be easily reinforced in low cost, to provide a method for manufacturing such a cushion body and to provide an apparatus for manufacturing such a cushion body. A cushion body 10 of a seat cushion has a main part and a side part generally corresponding to a main part and a side part of the seat cushion. The cushion body 10 comprises a foamed body 11 formed in a shape generally corresponding to an outline of the cushion body 10, an air-permeable material 12 fixed to the cushion body 10 and an impregnation layer 13 that serves to reinforce a portion of the cushion body 10 where the air-permeable material 12 is fixed to the foamed body 11. The foamed body his made of cold urethane foam. The thickness of the impregnation layer 13 has a thickness that can provide a predetermined strength to reinforce a portion of the cushion body 10 where the air-permeable material 12 is fixed to the foamed body 11.
    • 本发明的目的是提供一种能够以低成本容易地增强的座垫的缓冲体,提供一种用于制造这种缓冲体的方法,并提供一种用于制造这种缓冲体的装置。 座垫的缓冲体10具有主要部分和大致对应于座垫的主要部分和侧部的侧部。 衬垫体10包括形成为大致对应于衬垫主体10的轮廓的形状的发泡体11,固定到衬垫主体10的透气材料12和用于加强衬垫的一部分的浸渍层13 其中透气材料12固定在发泡体11上。 泡沫体,由冷聚氨酯泡沫制成。 浸渍层13的厚度具有可以提供预定强度的厚度,以将透气材料12固定在发泡体11上的衬垫体10的一部分加强。
    • 19. 发明授权
    • Fastener retention foam sheet and associated method
    • 紧固件保持泡沫片及相关方法
    • US06863970B2
    • 2005-03-08
    • US10162215
    • 2002-06-04
    • Herman Novak
    • Herman Novak
    • B29C44/12B32B5/14B32B3/06
    • B29C44/1209Y10T428/237Y10T428/239Y10T428/24008Y10T428/2405Y10T428/249955Y10T428/249958Y10T428/24996Y10T428/249986
    • A combination fastener and foam sheet having enhanced fastener retention and methods of forming a foam sheet are provided so that the fastener is not easily removed from the foam sheet when an outward force is applied thereto. The combination preferably includes a foam sheet including a fibrous material and urethane foam material abuttingly contacting and substantially surrounding the fibrous material so that the fibrous material is substantially contained within and retained by the urethane foam material. The combination also preferably includes a fastener having threaded portions positioned within the foam sheet so that the threaded portions are retained in the foam sheet and are not easily removed when an outward force is applied thereto. The foam sheet preferably also has a strengthening material such as glass also substantially surrounded by the urethane foam.
    • 提供具有增强的紧固件保持力的组合紧固件和泡沫片材以及形成泡沫片材的方法,使得当向其施加向外的力时,紧固件不容易从泡沫片材移除。 该组合优选地包括泡沫片,其包括纤维材料和聚氨酯泡沫材料,所述泡沫材料邻接地接触并基本上围绕所述纤维材料,使得所述纤维材料基本上包含在所述聚氨酯泡沫材料内并由所述聚氨酯 该组合还优选地包括具有位于泡沫片内的螺纹部分的紧固件,使得螺纹部分保持在泡沫片中,并且当向外施加力时不容易去除。 发泡片材还优选还具有基本上被聚氨酯泡沫包围的玻璃等强化材料。
    • 20. 发明申请
    • Foam core-surface reinforced article and method
    • 泡沫芯表面增强制品及方法
    • US20040043181A1
    • 2004-03-04
    • US10235480
    • 2002-09-04
    • Kent Sherwood
    • B32B003/26
    • B32B27/12B29C37/0028B29C44/1209B29C44/145B29C45/16B29C2045/1692B29K2105/04B32B1/00B32B5/18B32B5/245B32B5/26B32B2307/718Y10T428/233Y10T428/239Y10T428/249955Y10T428/24996Y10T428/249981Y10T442/335
    • A surface-reinforced article includes a core assembly (12) comprising a foam core (20) with a surface region (22) that includes fine inner fibrous material intimately surround by foam that is integral with foam of the core, and an outer reinforcing covering (14) which includes an outer layer (32) of fibrous material and a resin (30) surrounding the outer layer of fibrous material and covering the primarily foam core assembly. The fine inner fibrous material (91-94) includes coupling fibers (100) with inner ends (102) embedded in the foam and outer ends (106) embedded in the resin, to better hold the resin to the foam. The primarily foam core assembly is molded within a first mold cavity (64) formed between spacers (60, 62) that lie within a second mold cavity (50). After the core assembly is molded, the spacers are removed, the core assembly is wrapped in the outer fibrous material, and the wrapped core assembly (120) is placed in the second mold cavity that is formed by the original mold but without the spacers. When resin is injected into the second mold cavity it forms an outer reinforcing covering of largely uniform thickness. The fine fiber reinforcement of the core assembly prevents it from being deformed at the pressure of the injected resin.
    • 表面增强制品包括芯组件(12),所述芯组件包括具有表面区域(22)的泡沫芯(20),所述表面区域包括由与所述芯的泡沫成一体的泡沫密封地围绕的细内纤维材料,以及外增强覆盖层 (14),其包括纤维材料的外层(32)和围绕所述纤维材料外层并覆盖所述主要泡沫芯组件的树脂(30)。 精细的内部纤维材料(91-94)包括耦合纤维(100),嵌入在泡沫中的内端(102)和嵌入在树脂中的外端(106),以更好地将树脂保持在泡沫上。 主要的泡沫芯组件被模制在形成在位于第二模腔(50)内的间隔件(60,62)之间的第一模腔(64)内。 在芯组件被模制之后,去除间隔件,将芯组件包裹在外部纤维材料中,并且将包裹的芯组件(120)放置在由原始模具形成但不具有间隔件的第二模腔中。 当树脂被注入到第二模腔中时,其形成了大致均匀厚度的外部增强覆盖物。 芯组件的细纤维增强件防止其在注入树脂的压力下变形。