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    • 12. 发明申请
    • MANUFACTURING PROCESS, SUCH AS THREE-DIMENSIONAL PRINTING, INCLUDING SOLVENT VAPOR FILMING AND THE LIKE
    • 制造工艺,如三维打印,包括溶剂蒸气包装和类似
    • WO2005114322A2
    • 2005-12-01
    • PCT/US2005/016698
    • 2005-05-12
    • MASSACHUSETTS INSTITUTE OF TECHNOLOGYSERDY, James, G.SACHS, Emanuel, M.
    • SERDY, James, G.SACHS, Emanuel, M.
    • G03C1/00
    • A61L27/56A61F2/28A61F2002/30062A61F2002/30224A61F2002/30225A61F2002/30785A61F2002/30985A61F2210/0004A61F2230/0069A61F2310/00293A61F2310/00353A61L27/54A61L2300/412A61L2300/434A61L2300/602B33Y10/00B33Y70/00B33Y80/00Y10T428/15Y10T428/24273Y10T428/31504
    • Methods of manufacturing an article use three-dimensional printing for a portion of the manufacturing. Three-dimensionally printing is conducted onto a powder bed which contains both organic-solvent-soluble, water-insoluble particles and water soluble, organic-solvent-insoluble particles. The water-soluble particles which may be selected for properties such as size and may include more than one substance. The organic-solvent-insoluble particles may further include at least one substantially insoluble substance such as a member of the calcium phosphate family. Printing may be done using an aqueous binder liquid. After removal of unbound powder, the preform may be exposed to the vapor of an organic solvent which causes the particles of organic-soluble-polymer to fuse to each other. This may further be followed by dissolving out the water-soluble particles, if such particles were present in the powder. Solvent vapor fusing together with the use of porogen particles may also be used in manufacturing methods other than 3DP. Rather than using organic solvent, heat responsive particles can be used, and can be filmed by elevated temperatures. Articles that may be produced by the described methods exhibit features such as a high porosity and an ability to undergo large deformations without breaking, and by at least partial springback from such deformation. The springback may be substantially instantaneous or may be time-dependent involving a time period of at least several seconds.
    • 制造制品的方法在制造的一部分中使用三维印刷。 将三维打印进行到含有有机溶剂可溶性,水不溶性颗粒和水溶性有机溶剂不溶性颗粒的粉末床上。 可以选择尺寸等性质的水溶性颗粒,并且可以包括多于一种物质。 有机溶剂不溶性颗粒可以进一步包括至少一种基本上不溶的物质,例如磷酸钙族的成员。 可以使用水性粘合剂液体进行印刷。 在去除未结合的粉末之后,预制件可能暴露于有机溶剂的蒸气中,这导致有机可溶聚合物颗粒彼此熔合。 如果这种颗粒存在于粉末中,则可以进一步溶解水溶性颗粒。 与使用致孔剂颗粒一起使用的溶剂蒸汽熔融也可用于3DP以外的制造方法。 不使用有机溶剂,可以使用热响应颗粒,并且可以通过升高的温度进行成膜。 可以通过所述方法产生的制品表现出诸如高孔隙率和经受大变形而不断裂的能力以及至少部分回弹的特征。 回弹可以基本上是瞬时的,或者可以是时间依赖性的,涉及至少几秒的时间段。
    • 13. 发明申请
    • INFILTRATING A POWDER METAL SKELETON BY A SIMILAR ALLOY WITH DEPRESSED MELTING POINT EXPLOITING A PERSISTENT LIQUID PHASE AT EQUILIBRIUM, SUITABLE FOR FABRICATING STEEL PARTS
    • 通过类似合金渗透粉末冶金点渗透粉末金属表面,在均衡器上开发适用于制造钢件的均匀液相
    • WO2005053883A2
    • 2005-06-16
    • PCT/US2004/039133
    • 2004-11-22
    • MASSACHUSETTS INSTITUTE OF TECHNOLOGYKERNAN, Brian, D.SACHS, Emanuel, M.ALLEN, Samuel, M.LORENZ, Adam, M.
    • KERNAN, Brian, D.SACHS, Emanuel, M.ALLEN, Samuel, M.LORENZ, Adam, M.
    • B22F3/26
    • C22C38/18B33Y80/00C22C33/0242
    • A steel powder metal skeleton is infiltrated with an infiltrant composition similar to the skeleton, with an additional agent that depresses the melting point of the infiltrant relative to the skeleton. Infiltration is driven primarily by capillary pressure. The powder and infiltrant compositions differ primarily only in a higher concentration of a melting point depressant agent "MPD" in the infiltrant. Carbon (C) and silicon (Si) and several other elements can be elements in an MPD, either alone or in combination. Certain steel target compositions are such that a complementary infiltrant, and skeleton can be chosen such that a skeleton will remain solid at an infiltration temperature at which the infiltrant can be melted and fully infiltrated, and further where there is a persistent two phase field, with a liquid phase that is large enough (greater than 7% vol, and typically between 20 and 40 volt) so that flow can be maintained without choke off from diffusional solidification. The solid and the liquid phases remaining after any diffusional solidification have different compositions, with a bulk composition of the target. Typically the difference is slight, and the full part is substantially homogeneous. Heat treating, such as austenitizing, quenching, or slow cooling and tempering, can improve homogeneity and mechanical properties. The MPD can have a relatively high diffusivity and solubility in the skeleton. Methods of designing systems of target, skeleton and infiltrant compositions and infiltration temperature are disclosed.
    • 钢粉末金属骨架用类似于骨架的渗透剂组合物渗透,另外一种可以降低渗透剂相对于骨架的熔点的试剂。 渗透主要由毛细管压力驱动。 粉末和渗透剂组合物主要仅在浸润剂中较高浓度的熔点降低剂“MPD”。 碳(C)和硅(Si)等几种元素可以单独或组合使用在MPD中的元素。 某些钢靶组合物使得可以选择互补的浸润剂和骨架,使得骨架将在浸润剂可以熔化和完全渗透的浸润温度下保持固体,并且进一步在存在持续的两相场的情况下, 足够大的液相(大于7%体积,通常在20和40伏特之间),从而可以保持流动而不会阻碍扩散凝固。 在任何扩散固化后残留的固体和液相具有不同的组成,具有靶的体积组成。 通常,差异很小,整个部分基本上是均匀的。 诸如奥氏体化,淬火或缓慢冷却和回火的热处理可以改善均匀性和机械性能。 MPD可以在骨架中具有相对较高的扩散性和溶解性。 公开了设计目标,骨架和浸润剂组合物系统的方法和浸润温度。
    • 14. 发明申请
    • SOLAR CELLS WITH TEXTURED SURFACES
    • 带有纹理表面的太阳能电池
    • WO2008100603A1
    • 2008-08-21
    • PCT/US2008/002058
    • 2008-02-15
    • MASSACHUSETTS INSTITUTE OF TECHNOLOGYSACHS, Emanuel, M.BREDT, James, F.
    • SACHS, Emanuel, M.BREDT, James, F.
    • H01L31/0352H01L31/00
    • H01L31/02363C23C18/1607C23C18/1608C23C18/161C23C18/1635C23C18/1653C23C18/1692C23C18/1893C25D5/006C25D5/02C25D5/022C25D7/126H01L31/02168H01L31/022425Y02E10/50
    • Semiconductor photovoltaic cells have surfaces that are textured for processing and photovoltaic reasons. The absorbing regions may have parallel grooves that reduce loss of solar energy that would otherwise be lost by reflection. One form of texturing has parallel grooves and ridges. The cell also includes regions of metallization for collecting the generated electrical carriers and conducting them away, which may be channels. The topography is considered during production, using a process that takes advantage of the topography to govern what locations upon will receive a specific processing, and which locations will not receive such a processing. Liquids are treated directly into zones of the cell. They migrate throughout a zone and act upon the locations contacted. They do not migrate to other zones, due to impediments to fluid flow that are features of the surface texture, such as edges, walls and ridges. Blocking liquid may also be deposited and migrate within a zone, to block or mask a subsequent activity, such as etching.
    • 半导体光伏电池具有纹理的表面用于处理和光伏原因。 吸收区域可以具有平行的沟槽,其减少否则将被反射损失的太阳能损失。 一种形式的纹理具有平行的凹槽和脊。 电池还包括金属化区域,用于收集所产生的电载体并使其远离,这可以是通道。 在生产期间考虑地形,使用利用地形的过程来管理将接收特定处理的位置,以及哪些位置将不会接收到这样的处理。 将液体直接处理到细胞的区域。 他们迁移到整个区域,并对所联系的地点采取行动。 它们不会迁移到其他区域,因为阻碍流体流动,这是表面纹理的特征,例如边缘,壁和脊。 封闭液体也可以沉积并在区域内迁移,以阻挡或掩盖随后的活动,例如蚀刻。
    • 18. 发明申请
    • METHODS TO SELECTIVELY TREAT PORTIONS OF A SURFACE USING A SELF-REGISTERING MASK
    • 使用自注册掩模选择表面处理方法的方法
    • WO2013103930A2
    • 2013-07-11
    • PCT/US2013/020435
    • 2013-01-06
    • 1366 TECHNOLOGIES, INC.
    • TARASOV, VladimirERSEN, AliSTERN, EricCRISCIONE, Jason, M.SACHS, Emanuel, M.
    • H01L21/3063
    • H01L31/02363H01L31/0248Y02E10/50
    • Processes increase light absorption into silicon wafers by selectively changing the reflective properties of the bottom portions of light trapping cavity features. Modification of light trapping features includes: deepening the bottom portion, increasing the curvature of the bottom portion, and roughening the bottom portion, all accomplished through etching. Modification may also be by the selective addition of material at the bottom of cavity features. Different types of features in the same wafers may be treated differently. Some may receive a treatment that improves light trapping while another is deliberately excluded from such treatment. Some may be deepened, some roughened, some both. No alignment is needed to achieve this selectively. The masking step achieves self-alignment to previously created light trapping features due to softening and deformation in place.
    • 通过选择性地改变光阱特征的底部的反射特性,工艺增加了对硅晶片的光吸收。 光捕获特征的改进包括:深化底部部分,增加底部部分的曲率,以及粗糙化底部部分,全部通过蚀刻来实现。 修改也可以通过在腔体特征的底部选择性地添加材料。 不同类型的相同晶片中的特征可以被不同地对待。 有些可能会接受改善光线捕获的治疗方法,而另一种方法被故意排除在这种治疗之外。 有些可能会加深,有些粗糙,有的两个。 不需要对准以选择性地实现。 掩蔽步骤由于在现场的软化和变形而实现了先前产生的光捕获特征的自对准。