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    • 1. 发明申请
    • METHOD OF MANUFACTURING SANDWICH PANEL
    • US20230116066A1
    • 2023-04-13
    • US18078129
    • 2022-12-09
    • FITS HOLDING B.V.
    • Martin Theodoor de Groot
    • B29C44/34B32B5/20B29C44/12B29C44/58B32B5/02B32B5/24B32B15/04B32B27/06B32B27/20B32B27/28
    • The invention relates to a method of manufacturing a sandwich panel comprises the steps of:
      a) providing a plate-shaped assembly of a first cover part and a second cover part and between these cover parts a core part of a thermoplastic material containing a physical blowing agent,
      b) heating the assembly resulting from step a) under pressure between press tools in a press to a foaming temperature below the glass transition temperature of the thermoplastic material in the core part, thereby effecting adhesion of the foamed core part to the first and second cover parts
      c) foaming the thermoplastic material in the core part under pressure and at the foaming temperature wherein the spacing between the press tools is increased;
      d) a cooling step of cooling the foamed sandwich panel resulting from step c), while the sandwich panel is maintained under pressure between the press tools;
      e) removing the thus cooled sandwich panel from the press; and
      f) drying the sandwich panel thus obtained;
      wherein the cooling step d) comprises a first substep d1) of cooling the foamed assembly from the foaming temperature to an intermediate temperature in the range of 70-100° C. at a first cooling rate and a second substep d2) of cooling the foamed assembly from the intermediate temperature to ambient temperature at a second cooling rate, the second cooling rate is less than the first cooling rate.
    • 5. 发明授权
    • Method of manufacturing sandwich panel
    • US11524431B2
    • 2022-12-13
    • US15743061
    • 2016-07-07
    • FITS HOLDING B.V.
    • Martin Theodoor de Groot
    • B29C44/34B32B5/20B29C44/12B29C44/58B32B5/02B32B5/24B32B15/04B32B27/06B32B27/20B32B27/28B29K75/00B29C35/16B29C71/02
    • The invention relates to a method of manufacturing a sandwich panel comprises the steps of: a) providing a plate-shaped assembly of a first cover part and a second cover part and between these cover parts a core part of a thermoplastic material containing a physical blowing agent, b) heating the assembly resulting from step a) under pressure between press tools in a press to a foaming temperature below the glass transition temperature of the thermoplastic material in the core part, thereby effecting adhesion of the foamed core part to the first and second cover parts c) foaming the thermoplastic material in the core part under pressure and at the foaming temperature wherein the spacing between the press tools is increased; d) a cooling step of cooling the foamed sandwich panel resulting from step c), while the sandwich panel is maintained under pressure between the press tools; e) removing the thus cooled sandwich panel from the press; and f) drying the sandwich panel thus obtained; wherein the cooling step d) comprises.a first substep d1) of cooling the foamed assembly from the foaming temperature to an intermediate temperature in the range of 70-100° C. at a first cooling rate and a second substep d2) of cooling the foamed assembly from the intermediate temperature to ambient temperature at a second cooling rate, the second cooling rate is less than the first cooling rate.
    • 9. 发明申请
    • MOLD DEVICE FOR RESIN MOLDED ARTICLE, MOLDING APPARATUS, MOLDING SYSTEM, AND METHOD FOR MANUFACTURING MOLDED ARTICLE
    • US20220219358A1
    • 2022-07-14
    • US17602984
    • 2020-04-06
    • Yasuhiro SUZUKI
    • Yasuhiro SUZUKI
    • B29C44/10B29C44/04B29C44/58C08J3/22C08J9/10
    • The present invention is a manufacturing method for obtaining a molded article having foam layer inside for providing a foaming agent, a device, a mold, a molding machine, a means for increasing the foaming ratio and a means for increasing coating appropriateness used for manufacturing resin having foaming properties. When the resin having compatibility (miscibility) with the resin to be blended is used as a carrier resin used for manufacturing a masterbatch of the foaming agent, the molded article having an excellent outer appearance can be obtained. When the sodium bicarbonate which is an inorganic foaming agent is used for the foaming agent, a sodium carbonate, which is a foam residue remaining in the molded article after the foaming agent is decomposed to generate the foaming gas, reduces the adherability of the coating film. Thus, when the acid cleaning is preliminarily performed to remove the sodium carbonate, the coating appropriateness is satisfied. When performing the GCP, the thickness of the skin layer located at the surface varies depending on the surface temperature of the mold. In general, the means using the heated steam is generally used for increasing the temperature of the mold. In the present invention, the means for heating the magnetic fluid (liquid) by high frequency induction heating is used. Thus, the temperature of the mold can be safely increased at low cost with heating efficiency. When a mold-back or a core-back is performed for obtaining the molded article having high foaming ratio, the resin is separated from the fixed side. The present invention provides the means for solving the above described problem of the separation by using the gas.