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    • 1. 发明授权
    • Work rolls crossing type mill, rolling system and rolling method
    • 轧辊交叉式轧机,轧制系统和轧制方法
    • US5524465A
    • 1996-06-11
    • US130546
    • 1993-10-01
    • Toshiyuki KajiwaraYasutsugu YoshimuraTakao SakanakaShinichi YasunariYoshio TakakuraShinichi Kaga
    • Toshiyuki KajiwaraYasutsugu YoshimuraTakao SakanakaShinichi YasunariYoshio TakakuraShinichi Kaga
    • B21B1/26B21B13/02B21B15/00B21B27/10B21B28/04B21B31/07B21B31/18B21B35/12B21B37/00B21B37/28
    • B21B28/04B21B13/023B21B27/10B21B37/28B21B1/26B21B15/0085B21B2265/12B21B31/07B21B31/185B21B35/12B21B37/007
    • A lubricant is supplied from headers of lubricant supply units onto surfaces of back-up rolls at locations spaced from contact positions between a pair of work rolls and a pair of back-up rolls. The headers each include a lubricant spray nozzle for spraying the lubricant under a pressure not lower than 3 kg/cm.sup.2, a header cover for confining the lubricant sprayed from the lubricant spray nozzle, an oil return line for returning the surplus lubricant, and seal members made of flexible material such as rubber. The work rolls are provided with water wiping plates, and the back-up rolls are also provided with water wiping plates. In a work rolls crossing type mill thus arranged, water films of cooling water deposited on the roll surfaces are removed to prevent the cooling water from mixing into the lubricant. Even if the water films are not totally removed, it is possible to surely plate out the lubricant for reliably lubricating between the work rolls and the back-up rolls. Raw lubricant oil of the lubricant meets the following requirements; (a) the coefficient of friction between said work rolls and said back-up rolls is in the range of 0.04 to 0.1, (b) the viscosity is not larger than 80 Cst. at 40.degree. C., (c) mineral oil and synthetic ester not less than 5% are contained as base oil, (d) a fatty acid in the range of 0.03 to 0.5% is contained as an oiliness enhancer, (e) an extreme pressure additive not less than 0.1% is contained, and preferably, (f) a surface active agent not larger than 0.5% is contained as emulsifier.
    • 润滑剂从润滑剂供应单元的集管供应到备用辊的表面上,与一对工作辊和一对支承辊之间的接触位置间隔开。 集管各自包括用于在不低于3kg / cm 2的压力下喷涂润滑剂的润滑剂喷嘴,用于限制从润滑剂喷嘴喷射的润滑剂的集管盖,用于使剩余润滑剂返回的回油管和密封件 由柔性材料如橡胶制成。 工作辊配有水擦拭板,后备辊也设有水擦拭板。 在如此布置的工作辊交叉型磨机中,去除沉积在辊表面上的冷却水的水膜,以防止冷却水混入润滑剂中。 即使没有完全去除水膜,也可以确定地平滑润滑剂,以便在工作辊和支承辊之间可靠地润滑。 润滑油原润滑油符合以下要求; (a)所述工作辊和所述支撑辊之间的摩擦系数在0.04至0.1的范围内,(b)粘度不大于80Cst。 (c)含有不少于5%的矿物油和合成酯作为基础油,(d)作为油性增强剂含有0.03〜0.5%范围的脂肪酸,(e) 含有不低于0.1%的极压添加剂,优选含有(f)不大于0.5%的表面活性剂作为乳化剂。
    • 7. 发明授权
    • Rolling mill and rolling method
    • 轧机和轧制方法
    • US5406817A
    • 1995-04-18
    • US935421
    • 1992-08-26
    • Yoshio TakakuraToshiyuki KajiwaraHiroyuki ShiraiwaKenichi YasudaYukio Hirama
    • Yoshio TakakuraToshiyuki KajiwaraHiroyuki ShiraiwaKenichi YasudaYukio Hirama
    • B21B13/14B21B29/00B21B37/38B21B37/08
    • B21B37/38B21B13/145
    • A rolling mill has a work roll and a back-up roll for supporting the work roll vertically and driving it. A plurality of horizontal support rollers contact the work roll at barrel diameter outside the rolling region and at a both horizontal sides of the work roll and act to fix the position of the work roll in both horizontal directions during rolling and to oppose horizontal rolling forces. In order to reduce the bending of the work roll during rolling, there are provided means for applying horizontal counterbending forces to the work roll comprising members e.g. rollers, contacting the work roll at locations axially further from the rolling region than the support rollers and actuator means for urging the members against the work roll. The counterbending forces being in the same direction as the net horizontal force applied to said work roll by said back-up roll and the material being rolled. Preferably at least one condition of said work roll is sensed during rolling, and there are control means acting during rolling to control the counterbending forces in dependence on the sensed condition.
    • 轧机具有工作辊和支撑辊,用于垂直地支撑工作辊并将其驱动。 多个水平支撑辊在滚动区域外侧和工作辊的两个水平边缘处以筒体直径接触工作辊,并且用于在轧制期间在两个水平方向上固定工作辊的位置并且抵抗水平轧制力。 为了减少轧制过程中的工作辊的弯曲,提供了用于将水平的反作用力施加到包括构件的工作辊的装置。 辊子,在与滚动区域相比轴向更远的位置处的工作辊与支撑辊和致动器装置接触,用于将构件推向工作辊。 所述反作用力与由所述支承辊和被轧制材料施加到所述工作辊的净水平力处于相同的方向。 优选地,在轧制期间感测到所述工作轧辊的至少一个状态,并且存在在轧制期间作用的控制装置,以根据感测到的状况来控制平衡力。
    • 9. 发明授权
    • Tandem mill system and work roll crossing mill
    • 串列轧机系统和工作轧辊交叉磨
    • US5657655A
    • 1997-08-19
    • US711999
    • 1996-09-10
    • Kenichi YasudaKenjiro NaritaYukio HiramaKouji SatouYasutsuga YoshimuraYoshio TakakuraShinichi Kaga
    • Kenichi YasudaKenjiro NaritaYukio HiramaKouji SatouYasutsuga YoshimuraYoshio TakakuraShinichi Kaga
    • B21B13/00B21B1/24B21B1/26B21B1/28B21B13/02B21B13/14B21B27/10B21B37/00B21B37/28B21B37/32B21B37/38B21B37/42B21B1/22B21B27/06
    • B21B13/023B21B1/24B21B37/32B21B37/42B21B1/26B21B1/28
    • In a tandem mill system, at least one first type rolling mill is arranged in the upstream side and at least one second type rolling mill is arranged in the downstream side. The first type rolling mill is of the so-called work roll crossing mill in which a pair of work rolls are inclined with respect to a pair of back-up rolls supporting the work rolls and simultaneously crossed each other in a horizontal plane to control transverse thickness distribution of a strip. The second type rolling mill is of the so-called HC mill which controls the strip crown and shape by a combination of axial movement of intermediate rolls and work roll bending. Such an arrangement makes it possible to increase a capability of controlling the strip crown and shape, particularly, a capability of correcting the quarter buckle, and eliminate a fear of causing scratches on the strip and roll surfaces, with the result of improved production efficiency. Plural lines of lubricant supply device are also provided to stop supply of a lubricant immediately before biting of the strip into the work roll crossing mill and start the supply again after the biting. A system of lubricating the work roll crossing mill is thereby improved.
    • 在串列式轧机系统中,至少一个第一类型的轧机设置在上游侧,并且至少一个第二类轧机设置在下游侧。 第一类轧机是所谓的工作轧辊交叉磨,其中一对工作辊相对于支撑工作辊的一对支承辊倾斜,同时在水平面上彼此交叉以控制横向 条的厚度分布。 第二型轧机是所谓的HC轧机,通过中间轧辊的轴向运动和工作辊的弯曲来组合控制带材的中心和形状。 这样的布置使得可以增加控制带材凸厚和形状的能力,特别是修正四分之一带扣的能力,并且消除了在带材和辊表面上产生划痕的担心,结果提高了生产效率。 还提供多条润滑剂供应装置,以便在将带材咬入工作辊交叉磨机之前立即停止供应润滑剂,并在咬合后重新开始供应。 从而提高了工作辊交叉磨机的润滑系统。
    • 10. 发明授权
    • Five-high rolling mill
    • 五高轧机
    • US5653137A
    • 1997-08-05
    • US375274
    • 1995-01-19
    • Yoshio TakakuraToshiyuki Kajiwara
    • Yoshio TakakuraToshiyuki Kajiwara
    • B21B3/00B21B13/02B21B13/14B21B37/38B21B37/16
    • B21B37/38B21B13/14B21B2013/026B21B3/00
    • A multi-high rolling mill is disclosed which includes an upper work roll backed by an intermediate roll and a backup roll and a lower work roll backed up by a single backup roll. Control benders are provided on each of the intermediate roll and the upper and lower work rolls. In order to optimize the control of the rolling operation for skinpass rolling and the like, the control benders for the upper work roll and the intermediate backup roll are controlled so as to effect a control of the crown sheet over the entire width of the material being rolled, while the control bender for the lower work roll controls the sheet crown of the rolled material at the lateral side end portions, resulting in a composite control substantially improving the sheet quality and preventing edge wrinkles in the material being rolled. In the disclosed embodiments, the intermediate roll has a larger drum length than a predetermined maximum sheet width of rolled material to be rolled by the work roll. The shape of sheet material is sensed by a shape detector which provides a signal to a controller which actuates the roll benders.
    • 公开了一种多高轧机,其包括由中间辊和支撑辊支撑的上部工作辊以及由单个支承辊支撑的下部工作辊。 在每个中间辊和上下工作辊上都设有控制弯管机。 为了优化对于皮肤滚动等的滚动操作的控制,控制上部工作辊和中间支承辊的控制弯曲机,以便在材料的整个宽度上控制冠状片材 而用于下部工作辊的控制弯曲机控制侧面端部处的轧制材料的板状凸起,从而进行复合控制,从而显着提高了纸张质量并防止被轧制材料中的边缘褶皱。 在所公开的实施例中,中间辊具有比通过工作轧辊滚动的轧制材料的预定最大片材宽度更大的鼓长度。 片材的形状由形状检测器感测,该形状检测器向致动辊弯曲器的控制器提供信号。