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1. 发明授权

US09481954B2 Processing apparatus for hot-air treatment of fiber constituting nonwoven fabric to produce nonwoven fabric, and processing process for the same 有权
标题翻译：用于制造非织造织物的纤维构成无纺布的热空气处理的加工装置及其加工方法
公开(公告)号：US09481954B2
公开(公告)日：2016-11-01
申请号：US13075969
申请日：2011-03-30
申请人： Taiju Terakawa , Hirokazu Terada
发明人： Taiju Terakawa , Hirokazu Terada
IPC分类号： B29C65/00 , D04H1/54 , D04H1/74
CPC分类号： D04H1/54 , D04H1/74
摘要： A processing apparatus and a processing method capable of producing a point-through-air nonwoven fabric wherein hot air is allowed to penetrate through spots of a web or a sheet-like material and fibers at the penetration site are heat-bonded. The processing apparatus for hot-air treatment nonwoven fabric, includes: a rotating running endless belt with holes, a hot-air blowing apparatus which blows out hot air from an internal side of the endless belt with holes toward an outer side thereof, and an endless belt for fiber conveyance which is arranged on a side opposite to the hot-air blowing side of the hot-air blowing apparatus across the endless belt with holes and the endless belt for fiber conveyance rotates while the hot-air passes therethrough.
摘要翻译：热处理装置和加工方法能够制造其中允许热空气穿过网状物或片状材料的斑点和渗透部位处的纤维的点对空无纺织物。热风处理无纺布的处理装置包括：具有孔的旋转行进的环形带，将来自环形带的内侧的空气吹向外侧的热空气的热风吹出装置，以及布置在热空气吹出装置的与热空气吹送装置的热空气吹出侧相反的一侧的环形带用于具有孔的环形带，并且用于纤维输送的环形带在热空气通过时旋转。

2. 发明申请

US20110240210A1 PROCESSING APPARATUS FOR HOT-AIR TREATMENT OF FIBER CONSTITUTING NONWOVEN FABRIC TO PRODUCE NONWOVEN FABRIC, AND PROCESSING PROCESS FOR THE SAME 有权
标题翻译：用于制造非织造布的非织造织物的纤维的热空气处理的加工装置及其制造方法
公开(公告)号：US20110240210A1
公开(公告)日：2011-10-06
申请号：US13075969
申请日：2011-03-30
申请人： Taiju TERAKAWA , Hirokazu Terada
发明人： Taiju TERAKAWA , Hirokazu Terada
IPC分类号： D04H3/14 , D06F37/00
CPC分类号： D04H1/54 , D04H1/74
摘要： The present invention provides a processing apparatus and a processing method capable of producing a point-through-air nonwoven fabric wherein hot air is allowed to penetrate through spots of a web or a sheet-like material and fibers at the penetration site are heat-bonded. Specifically, the present invention provides a processing apparatus for hot-air treatment nonwoven fabric, comprising: a rotating running endless belt with holes, a hot-air blowing apparatus which blows out hot air from an internal side of the endless belt with holes toward an outer side thereof, and an endless belt for fiber conveyance which is arranged on a side opposite to the hot-air blowing side of the hot-air blowing apparatus across the endless belt with holes and rotates with passing the hot-air therethrough.
摘要翻译：本发明提供一种加工设备和加工方法，其能够制造点状空气无纺布，其中允许热空气穿过幅材或片状材料的斑点，并且在渗透部位处的纤维被热粘合。具体地说，本发明提供一种热风处理无纺布的处理装置，其特征在于，具备：具有孔的旋转行走环形带，将来自所述带环孔的内侧的热空气吹向空气的热风吹出装置外侧，以及布置在热空气吹出装置的与热空气吹送装置的热空气吹出侧相反的一侧穿过带孔的环形带的环形带，并随着热空气通过而旋转。

3. 发明申请

US20110250390A1 NONWOVEN FABRIC HAVING STRETCHABILITY, AND PROCESS FOR PRODUCING THE SAME 审中-公开
标题翻译：具有可拉伸性的非织造织物及其生产方法
公开(公告)号：US20110250390A1
公开(公告)日：2011-10-13
申请号：US13075951
申请日：2011-03-30
申请人： Hirokazu Terada , Toshikatsu Fuijiwara
发明人： Hirokazu Terada , Toshikatsu Fuijiwara
IPC分类号： B32B5/26 , B32B5/02 , B32B37/06 , B32B3/10 , B32B37/02 , B32B37/26
CPC分类号： D04H1/559 , B29C59/18 , B29C61/02 , B29C65/10 , B29C65/565 , B29C66/1122 , B29C66/21 , B29C66/303 , B29C66/45 , B29C66/71 , B29C66/7294 , B29C66/73116 , B29C66/73715 , B29C66/73921 , B32B5/26 , B32B37/0084 , B32B2250/02 , B32B2250/20 , B32B2262/0215 , B32B2305/20 , D04H1/542 , Y10T156/1043 , Y10T428/24322 , B29K2023/0633 , B29K2023/0625 , B29K2023/16 , B29K2023/08 , B29K2023/14
摘要： The invention provides a stretchable nonwoven fabric which has concavo-convex structure on the surface, is bulky and highly flexible, has air permeability, and is capable of displaying stretchability in all directions irrespective of the directions of MD and CD. Specifically, the invention provides a stretchable nonwoven fabric, comprising a fiber layer (1) containing a heat-bondable fiber and a fiber layer (2) containing a conjugate fiber composed of resin components different from each other wherein the fiber layer (2) is laminated to at least one surface of the fiber layer (1), both fiber layers are integrated, the fibers of both fiber layers were no press-flattened at heat-bonded parts which is partly formed by heat-bonding of the heat-bondable fiber, and the fiber layer (1) forms a convex structure protruded to the fiber layer (1) side between the heat-bonded parts.
摘要翻译：本发明提供一种表面具有凹凸结构的伸缩性无纺布，体积大，柔软性高，具有透气性，并且能够显示MD方向和CD方向的各个方向的拉伸性。具体地说，本发明提供一种伸缩性非织造布，其特征在于，包含含有热熔性纤维的纤维层（1）和含有由不同的树脂成分构成的复合纤维的纤维层（2），其中纤维层（2）为层压到纤维层（1）的至少一个表面上，两个纤维层被一体化，两个纤维层的纤维在热粘合部分没有压扁，部分通过热粘合纤维的热粘合形成，并且纤维层（1）形成在热粘合部分之间突出到纤维层（1）侧的凸起结构。

4. 发明授权

US06001752A Melt-adhesive composite fibers, process for producing the same, and fused fabric or surface material obtained therefrom 失效
标题翻译：熔融粘合性复合纤维，其制造方法以及由其获得的熔融织物或表面材料
公开(公告)号：US06001752A
公开(公告)日：1999-12-14
申请号：US38327
申请日：1998-03-11
申请人： Sei Ishizawa , Masayasu Suzuki , Hirokazu Terada
发明人： Sei Ishizawa , Masayasu Suzuki , Hirokazu Terada
IPC分类号： D01F8/06 , D04H1/42 , D04H1/54 , D02G3/00
CPC分类号： D01F8/06 , D04H1/4291 , D04H1/4382 , D04H1/4391 , D04H1/54 , D04H1/541 , Y10T442/638 , Y10T442/641
摘要： Melt-adhesive composite fibers; non-woven fabrics from the composite fibers fused at intersectional points of the fibers; and surface materials for medical supplies such as sanitary napkins and paper diapers are disclosed. The composite fibers have a polypropylene as the first component and a polymer mainly composed of a polyethylene as the second component which is continuously present on at least a part of the fiber surface in the lengthwise direction of the fiber; have three-dimensional crimps of 4 to 16/inch; have a filamentary denier of 1.0 to 2.0, and have an apparent cut length of 20 to 40 mm. The composite fibers can be produced by extruding a polypropylene and a polymer mainly comprising a polyethylene through a spinneret for composite spinning to form unstretched composite filaments having such structure as mentioned above, stretching the unstretched composite filaments at a temperature of higher than 90.degree. C., but lower than 130.degree. C. at a stretching ratio of 0.60 to 0.85 time the maximum stretching ratio, cooling the stretched filaments to a temperature lower than a preheating temperature, subjecting the filaments to a crimping treatment, and subjecting the filaments to an annealing at a temperature of higher than 80.degree. C., but lower than 120.degree. C.
摘要翻译：熔胶复合纤维; 来自复合纤维的非织造织物在纤维的交叉点熔合; 并且公开了诸如卫生巾和纸尿布的医疗用品的表面材料。复合纤维具有作为第一成分的聚丙烯和主要由作为第二成分的聚乙烯的聚合物，其在纤维的长度方向上连续存在于纤维表面的至少一部分上; 具有4至16英寸的三维卷曲; 具有1.0至2.0的丝状旦数，并且具有20至40mm的明显切割长度。复合纤维可以通过将聚丙烯和主要包含聚乙烯的聚合物通过用于复合纺丝的喷丝头挤出以形成具有上述结构的未拉伸复合长丝，在未超拉伸的复合长丝在高于90℃的温度下拉伸来制造。但低于130℃，拉伸比为最大拉伸倍数的0.60〜0.85倍，将拉伸长丝冷却至比预热温度低的温度，对长丝进行卷边处理，对长丝进行退火处理在高于80℃，但低于120℃的温度下

5. 发明授权

US5866488A Thermally fusible composite fiber and non-woven fabric made of the same 失效
标题翻译：热熔复合纤维和无纺布制成的相同
公开(公告)号：US5866488A
公开(公告)日：1999-02-02
申请号：US912194
申请日：1997-08-18
申请人： Hirokazu Terada , Masayasu Suzuki
发明人： Hirokazu Terada , Masayasu Suzuki
IPC分类号： D01D5/30 , D01F8/06 , D01F8/14 , D04H1/42 , D04H1/54 , D04H1/541 , D04H1/544 , D02G3/00
CPC分类号： D01F8/14 , D01F8/06 , D04H1/4291 , D04H1/435 , D04H1/4382 , D04H1/4391 , D04H1/54 , Y10T428/2924 , Y10T428/2929 , Y10T428/2931 , Y10T442/638 , Y10T442/641
摘要： A non-woven fabric comprising thermally fusible composite fibers with shortened heat-sealing time and improved heat-sealing strength is provided. The non-woven fabric is produced using side-by-side type or sheath-and-core type thermally fusible composite fibers comprising a first component consisting of polyethylene and a second component consisting of polyester, said polyethylene occupying continuously at least a portion of the surface of the fiber in the length direction, wherein said polyethylene is a copolymer having 1.6/1,000 C or more methyl branches in its molecular chains, a density from 0.940 to 0.965 g/cm.sup.3, and a Q value (weight average molecular weight Mw/number average molecular weight Mn) of 4.8 or less.
摘要翻译：提供了一种包括热熔复合纤维的无纺织物，其具有缩短的热封时间和改善的热封强度。无纺布是使用并排型或鞘芯型热熔复合纤维制造的，其包含由聚乙烯组成的第一组分和由聚酯组成的第二组分，所述聚乙烯连续占据至少一部分纤维在长度方向的表面，其中所述聚乙烯是其分子链中具有1.6 / 1,000C或更多的甲基支链，0.940-0.965g / cm3的密度和Q值（重均分子量Mw / 数均分子量Mn）为4.8以下。

6. 发明授权

US09751280B2 Rugged elastic nonwoven fabric and method for manufacturing the same 有权
公开(公告)号：US09751280B2
公开(公告)日：2017-09-05
申请号：US13456209
申请日：2012-04-25
申请人： Hirokazu Terada
发明人： Hirokazu Terada
IPC分类号： B32B5/26 , D04H1/54 , D04H1/559 , D04H1/4374 , D04H1/50 , D04H1/541 , D04H13/00
CPC分类号： B32B5/26 , D04H1/4374 , D04H1/50 , D04H1/54 , D04H1/541 , D04H1/559 , D04H13/00 , Y10T428/2481
摘要： To provide a rugged elastic nonwoven fabric, in which a first fibrous layer containing heat-shrinkable fibers (1A) being latent crimp conjugate fibers, and a second fibrous layer containing heat-fusible heat-shrinkable fibers (2A) or non-heat-shrinkable fibers (2B) both having smaller shrinkage as compared with the fibers (1A) are laminated, and both of the fibrous layers are partially bonded and united with a number of bonded parts arranged at intervals, wherein a maximum shrinkage development temperature of the first fibrous layer is 135° C. or higher, a melting or softening point of a heat-fusible component of the fibers (2A) or (2B) is 70° C. or higher to 130° C. or lower, the second fibrous layer between the bonded parts is projected in a convex by shrinking of the first fibrous layer, and fibers constituting the first fibrous layer are not bonded with each other.

7. 发明申请

US20120107567A1 NONWOVEN FABRIC WITH SURFACE UNEVEN STRUCTURE, AND PRODUCT USING SAME 有权
标题翻译：非织造布与表面无结构，产品使用相同
公开(公告)号：US20120107567A1
公开(公告)日：2012-05-03
申请号：US13379899
申请日：2010-05-24
申请人： Hirokazu Terada , Toshikatsu Fujiwara
发明人： Hirokazu Terada , Toshikatsu Fujiwara
IPC分类号： B32B3/00
CPC分类号： B32B3/30 , A61F13/51104 , B32B5/26 , D04H1/541 , D04H1/72 , Y10T428/24479
摘要： A nonwoven fabric having a surface concavo-convex structure, and a molded member and a wiping cloth that use the nonwoven fabric are provided. The nonwoven fabric having a surface concavo-convex structure is formed by pressing a planar element having a plurality of apertures against at least one surface of a nonwoven fabric that has been formed by passing hot air through a web including heat adhesive fibers so as to heat-bond interlacing points between the fibers. The pressing process is performed in a state where the nonwoven fabric retains heat in a degree that does not further promote the heat bonding. The nonwoven fabric having a surface concavo-convex structure is soft and exhibits high strength and sufficient resistance against stress.
摘要翻译：提供具有表面凹凸结构的无纺布，以及使用该无纺布的成型体和擦拭布。具有表面凹凸结构的无纺布通过将具有多个孔的平面元件压靠在通过使热空气通过包含热粘合纤维的网而形成的无纺布的至少一个表面上而形成，从而加热纤维之间的交织点。在非织造布保持热量不进一步促进热粘合的程度的状态下进行压制过程。具有表面凹凸结构的无纺布是柔软的并且表现出高的强度和足够的抗应力。

8. 发明授权

US5770308A High water-repellent fiber and nonwoven 失效
标题翻译：高防水纤维和无纺布
公开(公告)号：US5770308A
公开(公告)日：1998-06-23
申请号：US822689
申请日：1997-03-24
申请人： Masayasu Suzuki , Masaru Nishijima , Hirokazu Terada
发明人： Masayasu Suzuki , Masaru Nishijima , Hirokazu Terada
IPC分类号： A61F13/49 , A61F13/15 , A61F13/514 , C09K3/18 , D06M13/02 , D06M13/244 , D06M13/282 , D06M13/292 , D06M15/263 , D06M15/277 , D06M101/00 , D06M101/16 , D06M101/18 , D06M101/22 , D06M101/30 , D06M101/32 , D02G3/00
CPC分类号： D06M15/277 , D06M13/292 , D06M15/263 , D04H1/4291 , D04H1/435 , D06M2101/20 , D06M2101/32 , Y10T428/2933 , Y10T428/2938 , Y10T442/2164
摘要： A high water-repellent fiber comprising a thermoplastic resin, wherein the following components (A) 75-90% by weight, (B) 5-20% by weight and (C) 1-5% by weight are adhered on the fiber 0.1-1.0% by weight per fiber: (A) a mixture comprising less than 55% by weight of at least one metal alkyl phosphate of 14-18 carbons, and 45% or more by weight of at least one metal alkyl phosphate of 20-24 carbons; (B) a compound containing a perfluoroalkyl group; and (C) a metal alkyl phosphate of 2-6 carbons. The fiber has excellent antistatic properties and water repellency, no troubles of static electricity are found in the step for processing fibers into nonwovens, so that the resulting nonwovens can be preferably used for leakage-preventing materials or impermeable sheets of hygienic materials.
摘要翻译：包含热塑性树脂的高斥水纤维，其中以下组分（A）75-90重量％，（B）5-20重量％和（C）1-5重量％粘合在纤维0.1上 -1.0重量％纤维：（A）包含小于55重量％的至少一种14-18个碳原子的金属烷基磷酸酯和45重量％以上至少一种20重量％的金属烷基磷酸酯的混合物， 24个碳; （B）含有全氟烷基的化合物; 和（C）2-6个碳的金属烷基磷酸酯。纤维具有优异的抗静电性和防水性，在将纤维加工成无纺布的步骤中没有发现静电问题，因此所得的非织造布可以优选用于防漏材料或不透水的卫生纸。

9. 发明授权

US09701095B2 Bulky nonwoven fabric 有权
公开(公告)号：US09701095B2
公开(公告)日：2017-07-11
申请号：US13085023
申请日：2011-04-12
申请人： Toshikatsu Fujiwara , Hirokazu Terada
发明人： Toshikatsu Fujiwara , Hirokazu Terada
IPC分类号： B32B5/26 , B32B27/02 , B32B27/12 , B32B27/32 , D04H1/06 , D04H1/50 , D04H1/4374 , D04H1/4382 , D04H1/4391 , D04H1/559 , D04H3/018 , D04H1/541 , D04H1/544 , B32B5/02 , B32B5/06 , B32B5/08
CPC分类号： B32B5/26 , B32B5/022 , B32B5/06 , B32B5/08 , B32B27/02 , B32B27/12 , B32B27/32 , B32B2262/0253 , B32B2262/0276 , B32B2262/12 , B32B2307/546 , B32B2307/732 , D04H1/06 , D04H1/4374 , D04H1/4382 , D04H1/4391 , D04H1/50 , D04H1/541 , D04H1/544 , D04H1/559 , D04H3/018 , Y10T442/627 , Y10T442/634 , Y10T442/635
摘要： The invention provides a nonwoven fabric which can improve these problems of the conventional technologies, can be produced at relatively low costs, is bulky and excellent in cushioning properties, has a good texture and is excellent in shaping ability at post-processing. Specifically, the present invention provides a bulky nonwoven fabric, comprising a fiber layer A containing a spiral crimp fiber and a fiber layer B, wherein the fiber layer B is laminated on at least one surface of the fiber layer A, the spiral crimp fiber of the fiber layer A and the fiber of the fiber layer B are partly entangled and integrated at the interface in a thickness direction of both layers, the fiber layer B exhibits a structure in which the layer is lifted up to the fiber layer B side between individual entangled parts; and having a specific volume of 30 cm3/g or more.

10. 发明授权

US09439813B2 Functional sheet 有权
标题翻译：功能表
公开(公告)号：US09439813B2
公开(公告)日：2016-09-13
申请号：US13333975
申请日：2011-12-21
申请人： Hirokazu Terada
发明人： Hirokazu Terada
IPC分类号： B32B3/10 , A61F13/513
CPC分类号： A61F13/51305 , B32B3/10 , Y10T428/24331
摘要： A functional sheet is described, in which a modifier is uniformly and exactly scattered and deposited such that sites where the modifier is deposited and sites where no modifier is deposited are clearly discriminated. The functional sheet is obtained by masking a surface of a sheet containing at least one fibrous layer on the surface by a planar object having a plurality of openings, applying a solution of a modifier from a side of the planar object, and allowing the modifier to deposit onto a whole surface of the sheet exposed to the openings of the planar object, and a functional sheet in which sites where the modifier is deposited form projections and sites where no modifier is deposited form plains in a surface fibrous layer of the functional sheet.
摘要翻译：描述了功能片，其中改性剂被均匀且精确地散射和沉积，使得沉积改性剂的位置和不存在改性剂的位置被清楚地区分开。功能片是通过用具有多个开口的平面物体掩模在表面上含有至少一个纤维层的片材的表面，从平面物体的侧面施加改性剂的溶液，并使改性剂沉积到暴露于平面物体的开口的片材的整个表面上，并且在功能片的表面纤维层中形成其中沉积有改性剂的部位的淀积部和不形成改性剂的部位的平面的功能片。

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