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    • 3. 发明授权
    • Spinneret device for conjugate melt-blow spinning
    • 用于共轭熔体纺丝的喷丝装置
    • US5511960A
    • 1996-04-30
    • US032325
    • 1993-03-17
    • Taiju TerakawaSadaaki Nakajima
    • Taiju TerakawaSadaaki Nakajima
    • D01D4/04D01D4/02D01D4/08D01D5/098D01D5/32D04H3/16D01D4/06D01D5/12
    • D01D4/025D01D5/0985D01D5/32Y10S264/28Y10S264/29Y10S425/217
    • A spinneret device for side-by-side, conjugate melt-blow spinning can correspond to combinations of various heterogeneous polymers for conjugate spinning and is uniform in the conjugate state such as conjugate ratio between single fibers, the proportion of the peripheral percentage of both the components in the fiber cross-section, etc. and has fineness, a large nozzle plate width and a superior productivity. The device is composed mainly of a spinning resin-feeding plate; a distributing plate; a separating plate provided with confluent grooves of conjugate components engraved at the bottom part of the plate, corresponding in number to the spinning nozzles; a nozzle plate; and a plate for controlling the clearance for a gas. Even when the viscosity unevenness, spinning temperature unevenness, etc. of the spinning resins occur in the cavity of the nozzle plate to some extent, microfine fibers can be obtained which are uniform in the composite ratio and the cross-sectional, peripheral percentages of the respective components in the fiber cross-section, while being uniformly fine.
    • 用于并列共轭熔体纺丝的喷丝头装置可以对应于用于共轭纺丝的各种异种聚合物的组合,并且在共轭状态下是均匀的,例如单纤维之间的共轭比,两者的外围百分比 纤维横截面中的部件等,并且具有细度,大的喷嘴板宽度和优异的生产率。 该装置主要由纺纱树脂进料板组成; 分配板; 分离板,其设置有与所述纺丝喷嘴相对应的在所述板的底部刻有的共轭组分的汇合槽; 喷嘴板; 以及用于控制气体间隙的板。 即使纺丝树脂的粘度不均匀性,纺丝温度不均匀等发生在喷嘴板的空腔中,也可以获得在复合比例和横截面外周百分比 纤维横截面中的各个部件,同时均匀。
    • 4. 发明授权
    • Spinneret assembly for sheath-core type composite fibers
    • 皮芯型复合纤维喷丝组件
    • US4875844A
    • 1989-10-24
    • US310585
    • 1989-02-15
    • Sadaaki NakajimaTaiju Terakawa
    • Sadaaki NakajimaTaiju Terakawa
    • D01D5/34
    • D01D5/34Y10S425/217
    • A sheath-core type composite spinneret assembly includes in combination:(1) an annular array of multiple spinning holes provided in at least one row,(2) a spinning-stock-solutions-combining-passage being in the form of an endless annulus per the annular array of one row of the spinning holes and on which inlets of the spinning holes are open,(3) a single core-component-stock-solution-distributing-passage in the annular form; core-component-stock-solution-outlet-passages provided from the core-distributing-passage to the solutions-combining-passage; two sheath-component-stock-solution-distributing-passages, both in the annular form, sandwiching the core-distributing-passage; and sheath-component-stock-solution-outlet-passages provided from the shealth-distributing-passages to the solutions-combining-passage and open on both side edges of the solutions-combining-passage at positions located substantially in the middle of the adjacent inlets of the holes, and(4) a core- and sheath-component-stock-solution-feeding-passage provided to individually feed the core- and shealth-component-stock-solutions to the core- and sheath-distributing-passage, respectively.
    • 6. 发明授权
    • Laminated nonwoven fabric and method of manufacturing same
    • 层压无纺布及其制造方法
    • US06187699B1
    • 2001-02-13
    • US09254366
    • 1999-03-04
    • Taiju TerakawaShingo HoriuchiSatoshi Ogata
    • Taiju TerakawaShingo HoriuchiSatoshi Ogata
    • D04H100
    • B32B5/26A61F13/51401B32B5/022B32B5/08B32B2555/02D04H1/541D04H1/559D04H1/56D04H3/147Y10T442/637Y10T442/641Y10T442/66
    • A laminated nonwoven fabric having a good texture, providing no rough touch, and having a high strength and a large delamination strength are provided. A nonwoven fabric of a multi-layer structure comprises (a) a composite spun bonded nonwoven fabric composed of a low melting point resin component and a high melting point resin component and (b) a composite melt blown extra-fine-fiber nonwoven fabric having a fiber diameter of 10 &mgr;m or less and being composed of a low melting point resin and a high melting point resin; both of the nonwoven fabrics are laminated, and the fibers in each of the nonwoven fabrics and both of the nonwoven fabrics are thermally fused. A method of manufacturing a nonwoven fabric having a multi-layer structure comprises laminating each of the nonwoven fabrics in a multi-layer structure and heating the laminate at a temperature higher than the thermal fusion temperature to cause thermal fusion of the both layers.
    • 提供了具有良好的质地,不具有粗糙触感,并且具有高强度和大的分层强度的层压无纺布。一种多层结构的无纺布包括(a)由低分子量组成的复合纺粘非织造织物 熔点树脂成分和高熔点树脂成分,(b)纤维直径为10μm以下的复合熔喷超细纤维无纺布,由低熔点树脂和高熔点树脂构成 ; 将这两种非织造织物层压,将各无纺布中的纤维和两种无纺布热熔融。一种制造具有多层结构的无纺布的方法包括:将多层无纺布以多层 层叠结构,并且在高于热熔融温度的温度下加热层压体以引起两层的热熔融。
    • 7. 发明授权
    • Method for manufacturing bulky nonwoven fabrics
    • 制造蓬松无纺布的方法
    • US5302220A
    • 1994-04-12
    • US757956
    • 1991-09-12
    • Taiju TerakawaShingo HoriuchiSadaaki Nakajima
    • Taiju TerakawaShingo HoriuchiSadaaki Nakajima
    • D04H3/16D04H3/05
    • D04H3/16
    • A fiber bundle comprising a plurality of composite fibers spun out of a spinneret is blown against a working net conveyor by a drawing force of a high-speed air stream while the air stream is sucked and removed from below the net conveyor to deposit the fiber bundle on the net conveyor to form a web, and the web is then heat-treated to develop crimps and the fibers thermally adhere together at their points of contact, thereby obtaining a nonwoven fabric, wherein the air stream is blown against the web from below the net conveyor for a time before the heat-treatment, with an intensity sufficient to make the web to float in such a manner that the bottom face of the web rise above the net conveyor by 0.2 to 30 mm.
    • 将由喷丝头纺出的多根复合纤维的纤维束通过高速空气流的拉伸力吹向工作网输送机,同时从净输送机下方抽吸除去空气流,使纤维束 在网状输送机上形成网状物,然后将纤维网进行热处理以形成卷曲,并且纤维在其接触点处热粘合在一起,从而获得无纺织物,其中气流从织物下方吹向网 网状输送机在热处理之前的一段时间,其强度足以使幅材浮动,使得幅材的底面在网状输送机上方上升0.2至30mm。
    • 8. 发明授权
    • Melt-blow spinneret device
    • 熔喷喷丝头装置
    • US5601851A
    • 1997-02-11
    • US623980
    • 1996-03-28
    • Taiju Terakawa
    • Taiju Terakawa
    • D01D4/02D01D4/06D01D5/08D01D5/098D01D5/32D04H1/56D04H3/16B29C47/04B29C47/30
    • D01D5/32D01D4/025D01D5/0985Y10S425/217
    • A combined filament type, melt-blow spinneret device can correspond to various kinds of microfine, combined filaments, and includes a spinning-resin-feeding plate 2 having respective resin-introducing grooves 7a, 7b for introducing two kinds of spinning resins A and B; a distributing plate 3 having distributing grooves 9a, 9b for respectively distributing the spinning resins A, B fed from the resin-introducing grooves of the resin-feeding plate 2; a nozzle plate 5 having a cavity 22 for receiving a separating plate 4 therein and a plurality of holes formed in a bottom interior surface of a downwardly-extending portion of the nozzle plate 5; a separating plate 4 received in the cavity 22 and attached to the second major surface of the distributing plate 3, the separating plate 4 including separation grooves 17a, 17b engraved from a side portion to a bottom portion thereof facing a plurality of holes 14 of the nozzle plate 5, for introducing the different spinning resins into the plurality of holes; and a clearance-defining plate 6 having a V-shaped groove arranged to provide a gas-introducing clearance 16 between the nozzle plate 5 and the clearance-defining plate 6 for stretching the combined resins.
    • 组合长丝型熔喷丝锥装置可以对应于各种微细丝,组合长丝,并且包括具有各自用于引入两种纺丝树脂A和B的树脂引入槽7a,7b的纺丝树脂供给板2 ; 分配板3,其具有用于分配从树脂供给板2的树脂引入槽供给的纺丝树脂A,B的分配槽9a,9b; 具有用于容纳分隔板4的空腔22的喷嘴板5和形成在喷嘴板5的向下延伸部分的底部内表面中的多个孔; 分离板4,其容纳在空腔22中并且附接到分配板3的第二主表面,分离板4包括从其侧部至底部刻划的分离槽17a,17b,所述分隔槽面向与所述分离板3的多个孔14相对的 喷嘴板5,用于将不同的纺丝树脂引入到多个孔中; 以及具有V形槽的间隙限定板6,其布置成在喷嘴板5和间隙限定板6之间提供气体引入间隙16,用于拉伸组合的树脂。
    • 9. 发明授权
    • Spinneret assembly for conjugate spinning
    • 用于共轭纺丝的喷丝组件
    • US4738607A
    • 1988-04-19
    • US943702
    • 1986-12-19
    • Sadaaki NakajimaTaiju Terakawa
    • Sadaaki NakajimaTaiju Terakawa
    • D01D5/30D01D5/32
    • D01D5/32Y10S425/217
    • A spinneret assembly for conjugate spinning includes (1) a spinneret plate provided with a number of spinning holes and (2) a distribution plate superposed closely upon the upper face of the spinneret plate onto which two kinds of spinning liquids are to be fed. The distribution plate is arranged in such a manner that, of separate spinning liquid paths for the two kinds of spinning liquid comprising a number of separate and parallel inlet grooves for receiving individually and alternately the two kinds of spinning liquids fed from above and guide paths for guiding individually the two kinds of spinning liquids fed out of the inlet grooves onto upper openings of the spinning holes in the spinneret plate, a part or whole of each guide path forms a pressure-adjusting means. Liquid storing chambers are provided on the lower face of the distribution plate at positions corresponding to the spinning holes.
    • 用于共轭纺丝的喷丝头组件包括:(1)具有多个纺丝孔的喷丝板,和(2)紧密地叠加在喷丝板的上表面上的两个纺丝液体供给的分布板。 分配板以这样一种方式布置,使得用于两种纺丝液体的分开的纺丝液体路径包括多个独立且平行的入口槽,用于单独或间接收从上方供给的两种纺丝液体和用于 将从入口槽排出的两种纺丝液分别引导到喷丝板中的纺丝孔的上部开口,每个引导路径的一部分或全部形成压力调节装置。 在分配板的下表面上,在与喷丝孔对应的位置处设置液体储存室。
    • 10. 发明授权
    • Spinneret assembly
    • 喷丝组件
    • US4717325A
    • 1988-01-05
    • US614015
    • 1984-05-25
    • Isao FujimuraTaiju Terakawa
    • Isao FujimuraTaiju Terakawa
    • D01D5/34D01D13/00
    • D01D5/34
    • A spinneret assembly for sheath-and-core type composite fibers capable of corresponding to various spinning conditions, with a small degree of eccentricity of core component and a small quality variance and provided densely with a large number of spinning holes is provided, which assembly comprises a cap having two spinning liquid reservoirs for core component liquid and sheath component liquid partitioned by a partition wall; a filter; a first distribution plate having introducing holes for alternately distributing the liquids into subsequent distribution grooves; a second distribution plate having on its back surface, straight distribution grooves prepared by cutting in parallel and also having on its flat front surface, perforated liquid pressure control holes for leading the distributed liquids to a subsequent spinneret plate; a spinneret plate having on its flat back surface, perforated spinning holes having the common axes to the core component pressure control holes of the second distribution plate; and a spacer for forming a narrow clearance between the second distribution plate and the spinneret plate; the respective core component pressure control holes being located at a point of intersection of two diagonals of a square or rectangle formed by adjacent four sheath component pressure control holes.
    • 提供了一种用于皮芯型复合纤维的喷丝头组件,其能够对应于各种纺丝条件,核心部件的偏心度小,质量差异小并且密集地提供大量的纺丝孔,该组件包括 一个具有两个纺丝液体储存器的盖子,用于芯部件液体和由分隔壁分隔的外壳部件液体; 过滤器 第一分配板,其具有用于将液体交替地分配到随后的分配槽中的引入孔; 第二分配板在其后表面上具有通过平行切割而制备的直的分配槽,并且在其平坦的前表面上具有用于将分配的液体引导到随后的喷丝板的多孔液压控制孔; 喷丝板在其平坦的后表面上具有与第二分配板的芯部分压力控制孔具有共同轴线的穿孔喷丝孔; 以及用于在第二分配板和喷丝板之间形成窄间隙的间隔件; 各个芯部件压力控制孔位于由相邻的四个护套部件压力控制孔形成的正方形或矩形的两个对角线的交点处。