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    • 10. 发明授权
    • Structure for improving low temperature copper reflow in semiconductor features
    • 用于改善半导体特性中低温铜回流的结构
    • US06352926B1
    • 2002-03-05
    • US09709991
    • 2000-11-10
    • Peijun DingImran HashimBarry L. Chin
    • Peijun DingImran HashimBarry L. Chin
    • H01L2144
    • H01L21/76877H01L23/53233H01L23/53238H01L2924/0002H01L2924/00
    • We have discovered that complete copper filling of semiconductor features such as trenches and vias, without the formation of trapped voids, can be accomplished using a copper reflow process when the unfilled portion of the feature structure prior to reflow comprises a capillary within the feature, wherein the volume of the capillary represents between about 20% and about 90%, preferably between about 20% and about 75% of the original feature volume prior to filling with copper. The aspect ratio of the capillary is preferably at least 1.5. The maximum opening dimension of the capillary is less than about 0.8 &mgr;m. The preferred substrate temperature during the reflow process includes either a soak at an individual temperature or a temperature ramp-up or ramp-down where the substrate experiences a temperature within a range from about 300° C. to about 600° C., more preferably between about 300° C. and about 450° C. By controlling the percentage of the volume of the feature which is unfilled at the time of the reflow process and taking advantage of the surface tension and capillary action when the aspect ratio of the feature is at least 1.5, the copper fill material is easily pulled into the feature which comprises the capillary without the formation of voids along the walls of the feature. The preferred method of application of the last layer of copper prior to reflow (the layer of copper which produces the unfilled capillary within the feature) is electroplating, although CVD or evaporation or other conformal layer formation techniques may be used.
    • 我们已经发现,当回流焊之前的特征结构的未填充部分包括该特征内的毛细管时,可以使用铜回流工艺来实现半导体特征如沟槽和通孔的完全铜填充,例如沟槽和通孔,而不形成截留的空隙,其中 在填充铜之前,毛细管的体积代表原始特征体积的约20%至约90%,优选约20%至约75%。 毛细管的纵横比优选为1.5以上。 毛细管的最大开口尺寸小于约0.8μm。 在回流过程中优选的衬底温度包括在单独温度下浸泡或温度升高或斜坡下降,其中衬底经历温度在约300℃至约600℃的范围内,更优选地 在约300℃和约450℃之间。通过控制在回流工艺时未填充的特征的体积百分比,并且当特征的纵横比为 至少1.5,铜填充材料容易地被拉入包括毛细管的特征,而不沿着特征的壁形成空隙。 在回流之前施加最后一层铜的优选方法(在特征内产生未填充的毛细管的铜层)是电镀,尽管可以使用CVD或蒸发或其它共形层形成技术。