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    • 1. 发明授权
    • Method and apparatus for producing molecular film
    • 生产分子膜的方法和装置
    • US06183558B2
    • 2001-02-06
    • US09294297
    • 1999-04-19
    • Tadashi OtakeNorihisa MinoTohru NakagawaMamoru SogaKazufumi OgawaTakaiki NomuraYasuo Takebe
    • Tadashi OtakeNorihisa MinoTohru NakagawaMamoru SogaKazufumi OgawaTakaiki NomuraYasuo Takebe
    • B05C108
    • B82Y30/00B05D1/283B05D3/0486B82Y40/00
    • A method for forming a molecular film includes the steps of: coating a surface of a substrate having active hydrogen atoms on its surface with a coating solution containing a silane-based compound having at least one reactive group selected from the group consisting of a chloro group, an alkoxy group and an isocyanate group; and effecting an elimination reaction between the active hydrogen atoms on the surface of the substrate and reactive groups of the silane-based compound, thereby covalently bonding the silane-based compounds to the surface of the substrate. The substrate is supplied to a chamber in which an atmosphere is maintained at a low water vapor density. The surface of the substrate is coated with a coating solution containing the silane-based compound and a solvent by using a transfer element. A dehydrochlorination reaction is effected between the active hydrogen atoms and the chloro groups of the silane-based compounds. Thereafter, any coating solution containing unreacted silane-based compounds after coating is removed inside or outside the chamber.
    • 形成分子膜的方法包括以下步骤:用包含具有至少一个选自氯基团的反应性基团的硅烷基化合物的涂布溶液在其表面上涂覆具有活性氢原子的基材的表面 ,烷氧基和异氰酸酯基; 并且进行基板表面上的活性氢原子与硅烷类化合物的反应性基团之间的消除反应,从而将硅烷类化合物共价键合到基板的表面。 将基板供给到气氛保持在低水蒸汽密度的室中。 通过使用转印元件,将含有硅烷系化合物和溶剂的涂布液涂布在基材的表面上。 在活性氢原子和硅烷基化合物的氯基之间进行脱氯化氢反应。 此后,在室内或室外除去涂布后含有未反应的硅烷类化合物的任何涂布溶液。
    • 2. 发明授权
    • Method and apparatus for producing molecular film
    • 生产分子膜的方法和装置
    • US5948476A
    • 1999-09-07
    • US964471
    • 1997-11-04
    • Tadashi OtakeNorihisa MinoTohru NakagawaMamoru SogaKazufumi OgawaTakaiki NomuraYasuo Takebe
    • Tadashi OtakeNorihisa MinoTohru NakagawaMamoru SogaKazufumi OgawaTakaiki NomuraYasuo Takebe
    • B05D1/28B05D3/04
    • B82Y30/00B05D1/283B05D3/0486B82Y40/00
    • A method for forming a molecular film includes the steps of: coating a surface of a substrate having active hydrogen atoms on its surface with a coating solution containing a silane-based compound having at least one reactive group selected from the group consisting of a chloro group, an alkoxy group and an isocyanate group; and effecting an elimination reaction between the active hydrogen atoms on the surface of the substrate and reactive groups of the silane-based compound, thereby covalently bonding the silane-based compounds to the surface of the substrate. The substrate is supplied to a chamber in which an atmosphere is maintained at a low water vapor density. The surface of the substrate is coated with a coating solution containing the silane-based compound and a solvent by using a transfer element. A dehydrochlorination reaction is effected between the active hydrogen atoms and the chloro groups of the silane-based compounds. Thereafter, any coating solution containing unreacted silane-based compounds after coating is removed inside or outside the chamber.
    • 形成分子膜的方法包括以下步骤:用包含具有至少一个选自氯基团的反应性基团的硅烷基化合物的涂布溶液在其表面上涂覆具有活性氢原子的基材的表面 ,烷氧基和异氰酸酯基; 并且进行基板表面上的活性氢原子与硅烷类化合物的反应性基团之间的消除反应,从而将硅烷类化合物共价键合到基板的表面。 将基板供给到气氛保持在低水蒸汽密度的室中。 通过使用转印元件,将含有硅烷系化合物和溶剂的涂布液涂布在基材的表面上。 在活性氢原子和硅烷基化合物的氯基之间进行脱氯化氢反应。 此后,在室内或室外除去涂布后含有未反应的硅烷类化合物的任何涂布溶液。
    • 4. 发明授权
    • Water repellent coating film, method and apparatus for manufacturing the same, and water repellent coating material composition
    • 防水涂膜,其制造方法和装置以及防水涂料组合物
    • US06333074B1
    • 2001-12-25
    • US09480252
    • 2000-01-11
    • Kazufumi OgawaYasuo TakebeNorihisa Mino
    • Kazufumi OgawaYasuo TakebeNorihisa Mino
    • B05D300
    • B82Y30/00B05D1/185B82Y40/00F28F17/005F28F2245/02Y10T428/2936Y10T428/2995Y10T428/31663Y10T428/31678
    • By forming a film that comprises a microcrystalline polymer having at least a fluorocarbon group and has a rough surface on a surface of a base material, super-water-repellency is provided, the dew condensation water of an air conditioner, for example, can be easily removed, and the freezing of the fin of the heat exchanger can be prevented. A fin that is made of aluminium is coated with a solution for forming a coating film, in which CF3(CF2)7—(CH2)2—SiCl3 is diluted with nonaqueous cyclohexamethyl trisiloxane at a concentration of 10 vol. % for preparation, to a thickness of 1 to 10 &mgr;m by a brush, and then the cyclohexamethyl trisiloxane is vaporized in an atmosphere having a relative humidity of about 75% at room temperature. CF3(CF2)7—(CH2)2—SiCl3 that remained on the fin is rapidly hydrolyzed with the moisture in the atmosphere, and the moisture in air and a —SiCl3 group dehydrochlorinated to form a microcrystalline polymer on the fin. As a result, a coating film having a surface roughness in the range of 1 to 40 &mgr;m and a contact angle of about 171° to water can be formed.
    • 通过形成包含至少具有碳氟化合物基团并且在基材表面上具有粗糙表面的微晶聚合物的膜,提供超疏水性,例如空调的结露水可以是 容易地除去,并且可以防止热交换器的翅片的冻结。 用铝制成的翅片涂覆有形成涂膜的溶液,其中CF 3(CF 2)7 - (CH 2)2 -SiCl 3用10体积浓度的非水性环己甲基三硅氧烷稀释。 制备时,用刷子将其厚度设定为1〜10μm,然后在室温下在相对湿度为约75%的气氛中将环己甲基三硅氧烷蒸发。 残留在翅片上的CF 3(CF 2)7 - (CH 2)2 -SiCl 3随着大气中的水分,空气中的水分和-SiCl 3基团脱氯化氢而迅速水解,从而在翅片上形成微晶聚合物。 结果,可以形成表面粗糙度为1〜40μm,与水接触角为约171°的涂膜。
    • 5. 发明授权
    • Water repellent coating film, method and apparatus for manufacturing the
same, and water repellent coating material composition
    • 防水涂膜,其制造方法和装置以及防水涂料组合物
    • US6042948A
    • 2000-03-28
    • US792133
    • 1997-01-31
    • Kazufumi OgawaYasuo TakebeNorihisa Mino
    • Kazufumi OgawaYasuo TakebeNorihisa Mino
    • B05D1/18F28F17/00B32B9/04
    • B82Y30/00B05D1/185B82Y40/00F28F17/005F28F2245/02Y10T428/2936Y10T428/2995
    • By forming a film that comprises a microcrystalline polymer having at least a fluorocarbon group and has a rough surface on a surface of a base material, super-water-repellency is provided, the dew condensation water of an air conditioner, for example, can be easily removed, and the freezing of the fin of the heat exchanger can be prevented. A fin that is made of aluminium is coated with a solution for forming a coating film, in which CF.sub.3 (CF.sub.2).sub.7 --(CH.sub.2).sub.2 --SiCl.sub.3 is diluted with nonaqueous cyclohexamethyl trisiloxane at a concentration of 10 vol. % for preparation, to a thickness of 1 to 10 .mu.m by a brush, and then the cyclohexamethyl trisiloxane is vaporized in an atmosphere having a relative humidity of about 75% at room temperature. CF.sub.3 (CF.sub.2).sub.7 --(CH.sub.2).sub.2 --SiCl.sub.3 that remained on the fin is rapidly hydrolyzed with the moisture in the atmosphere, and the moisture in air and a --SiCl.sub.3 group dehydrochlorinated to form a microcrystalline polymer on the fin. As a result, a coating film having a surface roughness in the range of 1 to 40 .mu.m and a contact angle of about 171.degree. to water can be formed.
    • 通过形成包含至少具有碳氟化合物基团并且在基材表面上具有粗糙表面的微晶聚合物的膜,提供超疏水性,例如空调的结露水可以是 容易地除去,并且可以防止热交换器的翅片的冻结。 用铝制成的翅片涂覆有形成涂膜的溶液,其中CF 3(CF 2)7 - (CH 2)2 -SiCl 3用10体积浓度的非水性环己甲基三硅氧烷稀释。 用于制备,通过刷子至1至10μm的厚度,然后环己基三硅氧烷在室温下在相对湿度为约75%的气氛中蒸发。 残留在翅片上的CF 3(CF 2)7 - (CH 2)2 -SiCl 3随着大气中的水分,空气中的水分和-SiCl 3基团脱氯化氢而迅速水解,从而在翅片上形成微晶聚合物。 结果,可以形成表面粗糙度为1〜40μm,接触角为171度左右的涂膜。
    • 8. 发明授权
    • Method of manufacturing a chemically adsorbed multilayer film
    • 制造化学吸附多层膜的方法
    • US5869136A
    • 1999-02-09
    • US12753
    • 1993-02-03
    • Tadashi OhtakeNorihisa MinoKazufumi Ogawa
    • Tadashi OhtakeNorihisa MinoKazufumi Ogawa
    • B05D1/18C03C23/00B05D1/36
    • B82Y30/00B05D1/185B82Y40/00C03C23/00
    • A chemically adsorbed multilayer film is formed through the process of replacing a halogen atom on the surface of a chemically adsorbed film with an alkaline metal or changing the halogen atom to a Grignard group by Grignard reaction. This manufacturing method does not disrupt the molecules of the chemically adsorbed film, is easy to perform, low in cost and is safe. After replacing the halogen (for example, Br) on the surface of the film with an alkaline metal such as Li, a condensation reaction including a dealkalihalide reaction is promoted by contacting the chemically adsorbed film with an adsorbent, such as a chemical adsorbent--containing a halosilane group at one end of a molecule--dissolved in a nonaqueous solvent. A chemically adsorbed multilayer film is then formed by reacting the chemically adsorbed film with chemical absorption composition and with water after removing unreacted adsorbents using a nonaqueous solution.
    • 通过用碱金属代替化学吸附膜表面上的卤素原子或通过格利雅反应将卤素原子改变成格利雅特基团的方法形成化学吸附的多层膜。 该制造方法不会破坏化学吸附膜的分子,容易实施,成本低,安全。 用Li等碱性金属取代膜表面的卤素(例如Br)后,通过使化学吸附膜与吸附剂(如含化学吸附剂)接触来促进包括脱卤化物反应的缩合反应 分子一端的卤代硅烷基溶解在非水溶剂中。 然后通过使用非水溶液除去未反应的吸附剂,使化学吸附膜与化学吸收组合物和水反应形成化学吸附的多层膜。
    • 10. 发明授权
    • Chemically absorbed film comprising fluorocarbon chains
    • 含氟碳链的化学吸收膜
    • US5451459A
    • 1995-09-19
    • US281681
    • 1994-07-28
    • Kazufumi OgawaNorihisa MinoMamoru Soga
    • Kazufumi OgawaNorihisa MinoMamoru Soga
    • B05D1/18C09D4/00B32B7/04B32B17/06
    • B82Y30/00B05D1/185B82Y40/00C09D4/00Y10T428/261Y10T428/31612Y10T428/31663Y10T428/31667
    • According to the invention, a fluorine-based or siloxane -based chemical adsorbed film containing a fluorocarbon compound can be formed on a given substrate surface in a laminated state and through chemical bonds (i.e., covalent bonds) with the substrate, it is possible to obtain a laminated film which has satisfactory adhesion to the substrate, is substantially pin-hole free and is very thin. Further, since the outermost layer may be substituted by fluorocarbon groups or hydroxyl groups, it is possible to obtain a film which has excellent water- and oil-repelling properties or hydrophilic and oil-repelling properties and can replace fluorine-based coating films, thus improving the performance of products requiring a coating having a water- and oil-repelling resistant property, weather-resistant property, wear-resistant property and so forth which are desirable in electric products, vehicles, industrial devices and so forth.
    • 根据本发明,可以在给定的基板表面上以层压状态和通过与基板的化学键(即共价键)形成含氟碳化合物的基于氟或硅氧烷的化学吸附膜, 获得对基材具有令人满意的粘合性的层压膜,其基本上无针孔,并且非常薄。 此外,由于最外层可以被碳氟基或羟基取代,所以可以获得具有优异的防水疏斥性或亲水性和拒油性能,并且可以代替氟基涂膜的膜 提高了在电气产品,车辆,工业装置等中需要具有耐斥油性,耐油污性,耐候性,耐磨性等的涂层的产品的性能。