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    • 8. 发明授权
    • Method of making long, fine diameter glass fibers and products made with such glass fibers
    • 制造长而细的玻璃纤维和用这种玻璃纤维制成的产品的方法
    • US06227009B1
    • 2001-05-08
    • US09210928
    • 1998-12-14
    • Michael John CusickKenneth Andrew Clocksin
    • Michael John CusickKenneth Andrew Clocksin
    • C03B3704
    • C03B37/045C03B37/048C03C13/00C03C2213/02D04H1/00D04H3/03
    • Relatively viscous glass is fiberized in a rotary fiberization process at relatively high disk speeds and through relatively large diameter holes to form long, fine diameter glass fibers which preferably are rapidly solubilized in biological fluids. The method of forming the long, fine diameter glass fibers includes maintaining a ratio of the velocity of the external surface of the peripheral wall of the fiberizing disk to the velocity of the glass passing through the fiberizing orifices within a specific range (the disc/glass velocity ratio); maintaining a ratio of the velocity of the air exiting the air ring to the velocity of the glass passing through the fiberizing orifices within a specific range (the air-ring/glass velocity ratio); and maintaining a ratio of the BTU content of the fuel expended forming the hot attenuating combustion gases to the BTU content of a pound of molten glass being fiberized within a specific range (the attenuating combustion gases/glass heat content ratio). Air-laid and wet-laid fibrous mats are made from these glass fibers for various applications, such as but not limited to, battery separators, ASHRAE paper, and HEPA and ULPA filtration papers.
    • 相对粘稠的玻璃在旋转纤维化过程中以相对高的盘速度纤维化并且通过相对较大的直径的孔而形成较长的微细直径的玻璃纤维,其优选快速溶解在生物流体中。 形成长细小直径的玻璃纤维的方法包括保持纤维化盘的周壁的外表面的速度与通过纤维化孔的玻璃的速度在特定范围内的比例(盘/玻璃 速度比); 保持离开空气环的空气的速度与在特定范围内通过纤维化孔的玻璃的速度(空气环/玻璃速度比); 并且将形成热衰减燃烧气体的燃料的BTU含量与在特定范围内变薄的纤维化的熔融玻璃的BTU含量(衰减燃烧气体/玻璃含量比)保持在一起。 气流成网和湿法成网的纤维垫由这些玻璃纤维制成,用于各种应用,例如但不限于电池隔板,ASHRAE纸和HEPA和ULPA过滤纸。
    • 9. 发明授权
    • Method of making resilient battery separator media
    • 制造弹性电池隔膜介质的方法
    • US06108879A
    • 2000-08-29
    • US30044
    • 1998-02-24
    • Don August ForteJoseph Rumiesz, Jr.Michael John CusickPhillip Charles Martin
    • Don August ForteJoseph Rumiesz, Jr.Michael John CusickPhillip Charles Martin
    • D04H1/46D04H3/10D04H13/00H01M2/14H01M2/16D04H1/42
    • H01M2/145D04H1/4382D04H1/46D04H1/49D04H1/492D04H1/498D04H3/105D04H3/11H01M2/1606H01M2/1686H01M2/1613H01M2/162H01M2300/0011
    • Resilient battery separator media, especially adapted for use as battery separators for starved electrolyte batteries, are formed from air laid, fibrous mats of randomly oriented, entangled microfibers which may be needled to further entangle the fibers. The fibrous mats may be essentially uniform in density throughout their thickness or may include one or two relatively high density, high tensile strength fibrous surface layer(s) and a relatively low density, more resilient fibrous layer integral with and, in one embodiment, intermediate the two surface layers wherein the fibers in the surface layer(s) of the mats are more entangled than the fibers in the resilient layer. The fibrous mats, with one or two surface layers, are formed from the air laid fibrous mats by further entangling the fibers at and adjacent one or both surfaces of the mats, e.g. through hydroentanglement, relative to the entanglement of the fibers in the resilient fibrous layer. The fibrous mats with substantially uniform densities may be made by flooding the air laid mats with a liquid and drawing a vacuum though the mats. Preferably, no organic binders are used in the mats. However, the fibers of the mats may be treated with an acid solution to hydrolyze the surfaces of the fibers and bond the entangled fibers together at their points of intersection.
    • 尤其适用于电池分离器的弹性电池隔离介质,特别适合用作饥饿电解质电池的电池分离器,由空气铺设,随机取向的缠结微纤维的纤维垫形成,该纤维垫可被针刺以进一步缠绕纤维。 纤维垫在其整个厚度上的密度可以基本上是均匀的,或者可以包括一个或两个相对高密度,高拉伸强度的纤维表面层和一个相对低密度,更有弹性的纤维层,并且在一个实施方案中是中间体 其中垫的表面层中的纤维比弹性层中的纤维更加缠结的两个表面层。 具有一个或两个表面层的纤维垫通过进一步缠绕垫子的一个或两个表面上的邻近纤维,例如在空气铺设的纤维垫上形成。 通过水刺,相对于弹性纤维层中的纤维的缠结。 具有基本均匀的密度的纤维垫可以通过用液体浸渍空气铺设的垫并通过垫吸取真空来制备。 优选地,在垫子中不使用有机粘合剂。 然而,垫子的纤维可以用酸溶液处理以水解纤维的表面,并将缠结的纤维在它们的交点处结合在一起。