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    • 3. 发明授权
    • Electroetching method and apparatus
    • 电蚀方法和装置
    • US5543032A
    • 1996-08-06
    • US459760
    • 1995-06-02
    • Madhav DattaRavindra V. Shenoy
    • Madhav DattaRavindra V. Shenoy
    • C25F3/14H01L21/60C25F7/00
    • C25F3/14H01L24/11H01L2224/13099H01L2924/01005H01L2924/01006H01L2924/01013H01L2924/01019H01L2924/01022H01L2924/01024H01L2924/01029H01L2924/01033H01L2924/01039H01L2924/01074H01L2924/01078H01L2924/01082H01L2924/01327H01L2924/014H01L2924/14
    • A tool and process for electroetching metal films or layers on a substrate employs a linear electrode and a linear jet of electrolyte squirted from the electrode. The electrode is slowly scanned over the film by a drive mechanism. The current is preferably intermittent. In one embodiment a single wafer surface (substrate) is inverted and the jet is scanned underneath. In another embodiment wafers are held vertically on opposite sides of a holder and two linear electrodes, oriented horizontally and on opposite sides of the holder, are scanned vertically upward at a rate such that the metal layers are completely removed in one pass. The process is especially adapted for fabricating C4 solder balls with triple seed layers of Ti--W (titanium-tungsten alloy) on a substrate, phased Cr--Cu consisting of 50% chromium (Cr) and 50% copper (Cu), and substantially pure Cu. Solder alloys are through-mask electrodeposited on the Cu layer. The seed layers conduct the plating current. During etching the seed layers are removed between the solder bumps to isolate them. The phased Cr--Cu and Cu layers are removed by a single electroetching operation in aqueous potassium sulfate and glycerol with cell voltage set to dissolve the phased layer more quickly than the Cu, avoiding excessive solder bump undercutting in the copper layer. The cell voltage may be such that the solder bump is only slightly undercut so as to form a stepped base C4 structure upon reflowing. Ti--W is removed by a chemical process.
    • 用于在基板上电蚀金属膜或层的工具和方法采用线性电极和从电极喷射的电解质的线性射流。 通过驱动机构将电极缓慢扫描在膜上。 电流优选是间歇的。 在一个实施例中,单个晶片表面(基板)被倒置并且在下面扫描射流。 在另一个实施例中,晶片垂直地保持在保持器的相对侧上,并且水平定向并且在保持器的相对侧上的两个线性电极以一定速度被垂直向上扫描,使得金属层在一次通过中完全去除。 该方法特别适用于在基体上制造具有Ti-W(钛 - 钨合金)三重种子层的C4焊球,由50%铬(Cr)和50%铜(Cu)组成的相位Cr-Cu, 纯铜。 焊接合金是电沉积在Cu层上的通孔掩模。 种子层进行电镀电流。 在蚀刻期间,在焊料凸块之间移除种子层以隔离它们。 通过在硫酸钾水溶液和甘油中通过单次电蚀操作除去相位的Cr-Cu和Cu层,其电池电压设置为比Cu更快地溶解相位层,避免了铜层中过多的焊料凹凸。 电池电压可以使得焊料凸块仅略微下切,以便在回流时形成阶梯式基底C4结构。 Ti-W通过化学工艺除去。