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    • 2. 发明专利
    • Aluminum alloy for casting, aluminum-alloy casting and method for manufacturing aluminum-alloy casting
    • 用于铸造的铝合金,铝合金铸造和制造铝合金铸件的方法
    • JP2005139552A
    • 2005-06-02
    • JP2004300049
    • 2004-10-14
    • Toyota Central Res & Dev Lab Inc株式会社豊田中央研究所
    • IKUNO HAJIMEHOJO HIROSHISUGIMOTO YOSHIHIKOUEDA ISAMUIWABORI HIROAKI
    • C22F1/00C22C21/02C22F1/043
    • PROBLEM TO BE SOLVED: To provide an aluminum-alloy casting having excellent strength, fatigue characteristics, etc.
      SOLUTION: The aluminum-alloy casting has a composition consisting of, by mass, 4 to 12% Si, ≤0.2% Cu, 0.1 to 0.5% Mg, 0.2 to 3% Ni, 0.1 to 0.7% Fe, 0.15 to 0.3% Ti and the balance Al with inevitable impurities, when the total is 100 mass%. Further, this aluminum-alloy casting has a metallic structure which consists of a matrix phase composed mainly of α-Al and a skeleton phase crystallized for surrounding the matrix phase into a network state, and the matrix phase is precipitation-strengthened by Mg-containing precipitates. Owing to the matrix phase precipitation-strengthened by the Mg-containing precipitates and the skeleton phase surrounding it, not only high thermal fatigue resistance but also high strength and high fatigue strength required of a base material can be provided.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:提供具有优异的强度,疲劳特性等的铝合金铸件。解决方案:铝合金铸件具有以质量计4〜12%的Si,≤ 0.2%Cu,0.1〜0.5%Mg,0.2〜3%Ni,0.1〜0.7%Fe,0.15〜0.3%Ti,余量为Al,不可避免的杂质为100质量%。 此外,该铝合金铸件具有金属结构,其由主要由α-Al组成的基体相和结构化的骨架相组成,用于将基体相围绕成网络状态,并且基体相通过含Mg的沉淀强化 沉淀。 由于含Mg析出物和包围其的骨架相的基体相析出强化,不仅可以提供高耐热疲劳性,而且还可以提供基材所需的高强度和高的疲劳强度。 版权所有(C)2005,JPO&NCIPI
    • 3. 发明专利
    • PROCESS FOR MANUFACTURING Al ALLOY CONTAINING LITTLE Ca, AND BASE METAL FOR MANUFACTURING Al ALLOY CONTAINING LITTLE Ca
    • 制造含有小钙的铝合金的方法和用于制造含有小铝的铝合金的基础金属
    • JP2004307985A
    • 2004-11-04
    • JP2003106922
    • 2003-04-10
    • Toyota Central Res & Dev Lab Inc株式会社豊田中央研究所
    • IKUNO HAJIMEHOJO HIROSHISUGIMOTO YOSHIHIKOUEDA ISAMUIWABORI HIROAKI
    • B22D1/00B22D21/04C22B9/10C22B21/06C22C1/02C22C21/02
    • C22C1/026
    • PROBLEM TO BE SOLVED: To provide a process for manufacturing an Al alloy containing little Ca, which inexpensively and reliably reduces Ca, and to provide an Al alloy base metal applicable to the manufacturing process.
      SOLUTION: The process manufactures the Al alloy containing as little Ca as 0.002 mass% or less. The process comprises a base-metal-melting step S1 for melting a base metal of an Al alloy which contains 0.003 mass% or more Ca together with 1 mass% or less Mg, a molten-metal-holding step S2 for reducing a Ca content to 0.002 mass% or less by exposing the surface of the molten metal obtained in the base-metal-melting step S1 to atmospheric air for 20 minutes or longer, and a pouring step S3 of pouring the molten metal into a mold having a desired shape. The base metal of the Al alloy to be used preferably contains 0.2 mass% or less Mg. After the molten-metal-holding step S2, a Mg addition step of adding a desired amount of Mg to the molten metal is preferably performed.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 解决的问题:提供一种低成本且可靠地降低Ca的含有少量Ca的Al合金的制造方法,提供适用于制造工序的Al合金基体金属。

      方案:该方法制造含有少量Ca的Al合金为0.002质量%以下。 该方法包括用于熔化含有0.003质量%以上的Ca和1质量%以下的Ca的Al合金的母材的贱金属熔融步骤S1,用于降低Ca含量的熔融金属保持步骤S2 通过将在基础金属熔融步骤S1中获得的熔融金属的表面暴露于大气中20分钟以上,并且将熔融金属倾倒到具有所需形状的模具中的倾倒步骤S3至0.002质量% 。 所使用的Al合金的母材优选含有0.2质量%以下的Mg。 在熔融金属保持步骤S2之后,优选进行向熔融金属中添加所需量的Mg的Mg添加步骤。 版权所有(C)2005,JPO&NCIPI

    • 4. 发明专利
    • Casting aluminum alloy, casting of aluminum alloy and manufacturing method therefor
    • 铸造铝合金,铝合金铸件及其制造方法
    • JP2005264301A
    • 2005-09-29
    • JP2004082625
    • 2004-03-22
    • Toyota Central Res & Dev Lab Inc株式会社豊田中央研究所
    • TO JUSHINIWATA YASUSHISUGIYAMA YOSHIOIWABORI HIROAKIUEDA ISAMU
    • B22D21/04B22D17/00B22D27/04B22D27/20B22D29/00C22C21/02C22F1/00C22F1/043
    • PROBLEM TO BE SOLVED: To provide a casting aluminum alloy for manufacturing a casting of an aluminum alloy, which causes little irreversible dimensional change and has superior dimensional stability.
      SOLUTION: The casting aluminum alloy includes Si, the balance being mainly Al, and further 0.0001 to 0.5 mass% in total of Si-solid-solution-inhibiting elements with respect to 100% of the total mass, which reduce an amount of Si dissolved in an Al-based matrix, by promoting crystallization of Si from a molten alloy, in a solidification step of cooling and solidifying the molten casting aluminum alloy, to impart the casting of the aluminum alloy the superior dimensional stability even in an as-cast condition. The addition of the Si-solid-solution-inhibiting elements reduces the amount of Si dissolved in the Al-based matrix, reduces the amount of precipitated Si which causes the irreversible dimensional change, and thereby enhances the dimensional stability of the casting of the aluminum alloy.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 解决的问题:提供一种用于制造铝合金铸件的铸造铝合金,其导致很小的不可逆尺寸变化并且具有优异的尺寸稳定性。 解决方案:铸造铝合金包括主要为Al的Si,余量相对于总质量的100%,还含有Si固溶体抑制元素的总量的0.0001〜0.5质量%,这减少了量 通过在熔融铸造铝合金冷却固化的固化步骤中,通过促进Si从熔融合金中的结晶而溶解在Al基的基体中,使得铝合金的铸造即使在 广播条件 Si固溶体抑制元素的添加减少了溶解在Al基基体中的Si的量,减少了引起不可逆尺寸变化的沉淀Si的量,从而提高了铝的铸造尺寸稳定性 合金。 版权所有(C)2005,JPO&NCIPI
    • 9. 发明专利
    • Conductive corrosion-resistant material, and method for producing the same
    • 导电耐腐蚀材料及其制造方法
    • JP2008156742A
    • 2008-07-10
    • JP2007093915
    • 2007-03-30
    • Toyota Central R&D Labs Inc株式会社豊田中央研究所
    • HORIE TOSHIOKITAHARA MANABUSUZUKI NOBUAKIMORI HIROYUKISUZUKI KENICHIUEDA ISAMUNISHINO KAZUAKI
    • C23C8/72C22C14/00C23C4/10C23C8/02C23C8/04C23C8/24C23C28/04C25D11/00H01M8/02H01M8/10
    • H01M8/0215C22C14/00C23C4/10C23C4/18C23C8/42C23C8/80H01M8/0206H01M8/0228Y02P70/56
    • PROBLEM TO BE SOLVED: To provide a low-cost conductive corrosion-resistant material having excellent corrosion resistance and electrical conductivity, and to provide a method for producing the same. SOLUTION: Disclosed is a conductive corrosion-resistant material 3 containing titanium (Ti), boron (B) and nitrogen (N) in an atomic ratio satisfying 0.05≤[Ti]≤0.40, 0.20≤[B]≤0.40, 0.35≤[N]≤0.55 (provided that [Ti]+[B]+[N]=1). Also disclosed is a method for producing a conductive corrosion-resistant material 3, wherein a boron nitride powder is adhered to the surface of a base 2 at least whose surface is composed of titanium or a titanium alloy, and heated thereon. Further, disclosed is a method for producing a conductive corrosion-resistant material 3, wherein the surface of a substrate 2 at least whose surface is composed of titanium or a titanium alloy is borided and then heated. Still further disclosed is a method for producing a conductive corrosion-resistant material 3, wherein a TiB 2 layer composed of TiB 2 particles is formed by thermally spraying a TiB 2 powder onto a metal substrate 2 and then nitriding the TiB 2 layer. COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:提供具有优异的耐腐蚀性和导电性的低成本导电耐腐蚀材料,并提供其制造方法。 解决方案:公开了含有钛(Ti),硼(B)和氮(N)的导电耐腐蚀材料3,原子比满足0.05≤[Ti]≤0.40,0.20≤[B]≤0.40, 0.35≤[N]≤0.55(条件是[Ti] + [B] + [N] = 1)。 还公开了一种用于制造导电耐腐蚀材料3的方法,其中氮化硼粉末至少表面由钛或钛合金构成并粘附到基体2的表面上并在其上加热。 此外,公开了一种用于制造导电耐腐蚀材料3的方法,其中至少其表面由钛或钛合金构成的基底2的表面被硼化然后被加热。 还公开了一种用于制造导电耐腐蚀材料3的方法,其中通过热喷涂TiB 2 形成由TiB 2 颗粒组成的TiB < 2 粉末涂覆到金属基底2上,然后氮化TiB SB 2层。 版权所有(C)2008,JPO&INPIT