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    • 64. 发明专利
    • Full-mold casting method and casting mold
    • 全模铸造方法和铸造模具
    • JP2004188479A
    • 2004-07-08
    • JP2002362264
    • 2002-12-13
    • Toyota Motor Corpトヨタ自動車株式会社
    • MORI SHIGEKINAKADE EIJI
    • B22C1/02B22C7/02B22C9/02B22C9/04
    • PROBLEM TO BE SOLVED: To make useable a high density lost foam pattern without sacrificing the stability of a casting mold and also, lowering the productivity.
      SOLUTION: In a full mold casting method with which molten metal is poured into the casting mold molded by burying the lost foam pattern 2 into molding sand 3, and the lost foam pattern 2 is burnt and replaced with the molten metal, the above lost foam pattern 2 is formed of the high density foaming material having 2 O
      2 ) is beforehand impregnated. When the molten metal is poured into the casting mold, a large amount of oxygen is generated by developing thermal decomposition of the hydrogen peroxide and the lost foam pattern 2 is almost perfectly burnt by the oxygen and the production of the residue is restrained.
      COPYRIGHT: (C)2004,JPO&NCIPI
    • 要解决的问题:在不牺牲铸模的稳定性的情况下,可以使用高密度失水泡沫图案,并且降低生产率。 解决方案:在将熔融金属注入通过将消失的泡沫图案2埋入型砂3中而模制的铸模中的熔融金属的完全模具铸造方法中,并且将失去的泡沫图案2燃烧并用熔融金属代替, 上述失水发泡图案2由具有<50倍发泡倍率的高密度发泡材料形成,从而提高加工精度,并且还抑制成型中的变形,另一方面,在上述型砂3中, 预先浸渍过氧化氢(H 2 SB 2 O SB 2)。 当熔融金属注入铸模时,通过发生过氧化氢的热分解产生大量的氧气,并且消失的泡沫图案2几乎被氧气完全燃烧并且抑制了残留物的产生。 版权所有(C)2004,JPO&NCIPI
    • 68. 发明专利
    • Method for manufacturing resin pattern and lost wax precision casting method using this resin pattern
    • 使用该树脂图案制造树脂图案和丢失WAX精密铸造方法的方法
    • JP2004074177A
    • 2004-03-11
    • JP2002234378
    • 2002-08-12
    • Shonan Design Kk湘南デザイン株式会社
    • SUZUKI HIDEKAZUSAITO AKIOKITA TARO
    • B22C7/02B22C9/04B29C39/04B29C39/12B29C39/24B29K75/00C08G18/48C08K5/00C08L75/08
    • PROBLEM TO BE SOLVED: To provide a method for manufacturing a resin pattern for lost wax precision casting method and this casting method with which various kinds of problems caused by the wax pattern are dissolved.
      SOLUTION: This method for manufacturing the resin pattern, is contained of at least, a hardened layer forming process, in which two-liquid reaction hardening type urethane resin liquid (A) having only 1 to 3 min useable time is poured into a cavity 3 by the volume amount corresponding to 5 to 20% of the cavity 3 through a pouring hole 4 of a mold 2 for forming the resin pattern demarcating the cavity 3 having the same shape as a product and the mold 2 is rotated after sealing the pouring hole 4 to form the two-liquid reaction hardening type urethane resin hardened layer 11 in the inner wall of the mold 2, a resin pattern forming process, in which the hardened layer 11 is laminated by repeating the above hardened layer forming processes at 3 to 6 times in each 3 to 5 min to form the resin pattern 12 having the inner space 30 at the central portion, and a mold removing process, in which the resin pattern 12 is removed from the mold 2 for forming the resin pattern.
      COPYRIGHT: (C)2004,JPO
    • 要解决的问题:提供一种用于制造用于失蜡精密铸造方法的树脂图案的方法和由蜡图案引起的各种问题的铸造方法。 解决方案:制造树脂图案的方法至少包含硬化层形成工艺,其中仅将1-3分钟的双液反应硬化型聚氨酯树脂液体(A)投入到 空腔3通过用于形成树脂图案的模具2的注入孔4相对于空腔3的5至20%的体积量分隔具有与产品相同形状的模腔3,并且模具2在密封之后旋转 浇注孔4在模具2的内壁中形成双液反应硬化型聚氨酯树脂硬化层11,树脂图案形成工艺,其中通过重复上述硬化层形成工艺层压硬化层11 在3〜5分钟内进行3〜6次,形成在中央部具有内部空间30的树脂图案12,在树脂图案12中,从形成树脂图案的模具2中除去树脂图案12。 版权所有(C)2004,JPO