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    • 1. 发明授权
    • Porous dielectric material with improved pore surface properties for
electronics applications
    • 多孔电介质材料,具有改进的孔表面性能,适用于电子应用
    • US6140252A
    • 2000-10-31
    • US72905
    • 1998-05-05
    • Chih-Chen ChoBruce E. GnadeDouglas M. SmithJin ChangmingWilliam C. AckermanGregory C. Johnston
    • Chih-Chen ChoBruce E. GnadeDouglas M. SmithJin ChangmingWilliam C. AckermanGregory C. Johnston
    • H01L21/768H01L21/316H01L21/469H01L23/522H01L23/532
    • H01L23/5329H01L21/7682H01L23/5222H01L2221/1047H01L2924/0002
    • This invention provides an improved porous structure for semiconductor devices and a process for making the same. This process may be applied to an existing porous structure 28, which may be deposited, for example, between patterned conductors 24. The method may comprise providing a substrate comprising a microelectronic circuit and a porous silica layer, the porous silica layer having an average pore diameter between 2 and 80 nm; and heating the substrate to one or more temperatures between 100 and 490 degrees C. in a substantially halogen-free atmosphere, whereby one or more dielectric properties of the porous dielectric are improved. In some embodiments, the atmosphere comprises a phenyl-containing atmosphere, such as hexaphenyldisilazane. In some embodiments, the method further comprises cooling the substrate and exposing the substrate to a substantially halogen-free atmosphere comprising either a phenyl-containing compound, such as hexaphenyldisilazane; or a methyl-containing compound, such as hexamethyldisilazane. It has been found that a porous structure treated in such a manner generally exhibits improved dielectric properties relative to an untreated sample.
    • 本发明提供一种用于半导体器件的改进的多孔结构及其制造方法。 该方法可以应用于可以例如在图案化导体24之间沉积的现有多孔结构28.该方法可以包括提供包括微电子电路和多孔二氧化硅层的基底,多孔二氧化硅层具有平均孔 直径在2和80nm之间; 并在基本上无卤素的气氛中将衬底加热至100至490摄氏度之间的一个或多个温度,从而提高多孔电介质的一种或多种介电性能。 在一些实施方案中,气氛包含含苯基的气氛,例如六苯基二硅氮烷。 在一些实施方案中,该方法还包括冷却基底并将基底暴露于基本上无卤素的气氛中,该气氛包含含苯基的化合物,例如六苯基二硅氮烷; 或含甲基的化合物,例如六甲基二硅氮烷。 已经发现,以这种方式处理的多孔结构通常相对于未处理的样品表现出改善的介电性能。
    • 4. 发明授权
    • Aerogel thin film formation from multi-solvent systems
    • 从多溶剂系统形成气凝胶薄膜
    • US6130152A
    • 2000-10-10
    • US746679
    • 1996-11-14
    • Douglas M. SmithGregory P. JohnstonWilliam C. AckermanShin-Puu JengBruce E. Gnade
    • Douglas M. SmithGregory P. JohnstonWilliam C. AckermanShin-Puu JengBruce E. Gnade
    • B01F3/12C01B33/14C01B33/145C01B33/155C01B33/158H01L21/312H01L21/316H01L21/768
    • C01B33/158C01B33/145C01B33/155H01L21/02126H01L21/02216H01L21/02282H01L21/3122H01L21/7682H01L21/31695
    • This invention pertains generally to precursors and deposition methods suited to aerogel thin film fabrication. An aerogel precursor sol which contains an oligomerized metal alkoxide (such as TEOS), a high vapor pressure solvent (such as ethanol) and a low vapor pressure solvent (such as water and 1-butanol) is disclosed. By a method according to the present invention, such a precursor sol is applied as a thin film to a semiconductor wafer, and the high vapor pressure solvent is allowed to evaporate while evaporation of the low vapor pressure solvent is limited, preferably by controlling the atmosphere adjacent to the wafer. The reduced sol is then allowed to gel at a concentration determined by the ratio of metal.alkoxide to low vapor pressure solvent. One advantage of the present invention is that it provides a stable, spinnable sol for setting film thickness and providing good planarity and gap fill for patterned wafers. In addition, however, the reduced sol may be gelled rapidly from a known sol concentration keyed to the desired final density of the aerogel thin film and largely independent of film thickness and spin conditions.
    • 本发明一般涉及适用于气凝胶薄膜制造的前体和沉积方法。 公开了含有低聚金属醇盐(如TEOS),高蒸气压溶剂(如乙醇)和低蒸气压溶剂(如水和1-丁醇))的气凝胶前体溶胶。 通过根据本发明的方法,将这种前体溶胶作为薄膜施加到半导体晶片,并且在蒸发低蒸气压溶剂的同时,优选通过控制气氛,使高蒸气压溶剂蒸发 邻近晶片。 然后将还原的溶胶以由金属醇盐与低蒸气压溶剂的比例确定的浓度凝胶化。 本发明的一个优点是提供了一种稳定的可纺丝溶胶,用于设定膜厚度并为图案化晶片提供良好的平面度和间隙填充。 然而,此外,还原的溶胶可以从已知的溶胶浓度快速凝胶化,所述溶胶浓度与气凝胶薄膜的所需最终密度密切相关,并且在很大程度上与膜厚度和旋转条件无关。
    • 6. 发明授权
    • Aerogel thin film formation from multi-solvent systems
    • 从多溶剂系统形成气凝胶薄膜
    • US06437007B1
    • 2002-08-20
    • US09549289
    • 2000-04-14
    • Douglas M. SmithGregory P. JohnstonWilliam C. AckermanShin-Puu JengBruce E. Gnade
    • Douglas M. SmithGregory P. JohnstonWilliam C. AckermanShin-Puu JengBruce E. Gnade
    • B01F312
    • C01B33/158C01B33/145C01B33/155H01L21/02126H01L21/02216H01L21/02282H01L21/3122H01L21/31695H01L21/7682H01L2221/1047
    • This invention pertains generally to precursors and deposition methods suited to aerogel thin film fabrication. An aerogel precursor sol which contains an oligomerized metal alkoxide (such as TEOS), a high vapor pressure solvent (such as ethanol) and a low vapor pressure solvent (such as water and 1-butanol) is disclosed. By a method according to the present invention, such a precursor sol is applied as a thin film to a semiconductor wafer, and the high vapor pressure solvent is allowed to evaporate while evaporation of the low vapor pressure solvent is limited, preferably by controlling the atmosphere adjacent to the wafer. The reduced sol is then allowed to gel at a concentration determined by the ratio of metal alkoxide to low vapor pressure solvent. One advantage of the present invention is that it provides a stable, spinnable sol for setting film thickness and providing good planarity and gap fill for patterned wafers. In addition, however, the reduced sol may be gelled rapidly from a known sol concentration keyed to the desired final density of the aerogel thin film and largely independent of film thickness and spin conditions.
    • 本发明一般涉及适用于气凝胶薄膜制造的前体和沉积方法。 公开了含有低聚金属醇盐(如TEOS),高蒸气压溶剂(如乙醇)和低蒸气压溶剂(如水和1-丁醇))的气凝胶前体溶胶。 通过根据本发明的方法,将这种前体溶胶作为薄膜施加到半导体晶片,并且在蒸发低蒸气压溶剂的同时,优选通过控制气氛,使高蒸气压溶剂蒸发 邻近晶片。 然后将还原的溶胶以由金属醇盐与低蒸气压溶剂的比例确定的浓度凝胶化。 本发明的一个优点是提供了一种稳定的可纺丝溶胶,用于设定膜厚度并为图案化晶片提供良好的平面度和间隙填充。 然而,此外,还原的溶胶可以从已知的溶胶浓度快速凝胶化,所述溶胶浓度与气凝胶薄膜的所需最终密度密切相关,并且在很大程度上与膜厚度和旋转条件无关。
    • 8. 发明授权
    • Polyol-based method for forming thin film aerogels on semiconductor
substrates
    • 用于在半导体衬底上形成薄膜气凝胶的基于多元醇的方法
    • US5807607A
    • 1998-09-15
    • US748926
    • 1996-11-14
    • Douglas M. SmithWilliam C. AckermanRichard A. Stoltz
    • Douglas M. SmithWilliam C. AckermanRichard A. Stoltz
    • B05D3/02H01L21/31H01L21/316H01L21/469B05D5/12H01L21/00
    • H01L21/02126H01L21/02203H01L21/02216H01L21/02282H01L21/02337H01L21/02343H01L21/02359H01L21/31695
    • This invention has enabled a new, simple nanoporous dielectric fabrication method. In general, this invention uses a polyol, such as glycerol, as a solvent. This new method allows both bulk and thin film aerogels to be made without supercritical drying, freeze drying, or a surface modification step before drying. Prior art aerogels have required at least one of these steps to prevent substantial pore collapse during drying. Thus, this invention allows production of nanoporous dielectrics at room temperature and atmospheric pressure, without a separate surface modification step. Although not required to prevent substantial densification, this new method does not exclude the use of supercritical drying or surface modification steps prior to drying. In general, this new method is compatible with most prior art aerogel techniques. Although this new method allows fabrication of aerogels without substantial pore collapse during drying, there may be some permanent shrinkage during aging and/or drying.
    • 本发明已经实现了一种新的简单的纳米多孔电介质制造方法。 通常,本发明使用多元醇如甘油作为溶剂。 这种新方法允许在超临界干燥,冷冻干燥或干燥前的表面改性步骤中制造体积和薄膜气凝胶。 现有技术的气凝胶需要这些步骤中的至少一个来防止在干燥期间大量的孔隙破裂。 因此,本发明允许在室温和大气压下制备纳米多孔电介质,而无需单独的表面改性步骤。 尽管不需要防止实质致密化,但是这种新方法并不排除在干燥之前使用超临界干燥或表面改性步骤。 通常,这种新方法与大多数现有技术的气凝胶技术相兼容。 虽然这种新方法允许在干燥期间制造气凝胶而没有实质的孔隙塌陷,但在老化和/或干燥期间可能存在一些永久收缩。
    • 10. 发明授权
    • Nanoporous dielectric thin film surface modification
    • 纳米介电薄膜表面改性
    • US6063714A
    • 2000-05-16
    • US749186
    • 1996-11-14
    • Douglas M. SmithGregory P. JohnstonWilliam C. AckermanShin-Puu Jeng
    • Douglas M. SmithGregory P. JohnstonWilliam C. AckermanShin-Puu Jeng
    • H01L21/314H01L21/316H01L21/768H01L21/00B05D3/04
    • H01L21/02126H01L21/02203H01L21/02216H01L21/02282H01L21/02337H01L21/02343H01L21/31695H01L21/76801
    • This pertains generally to precursors and deposition methods suited to aerogel thin film fabrication of nanoporous dielectrics. A method of forming a nanoporous dielectric on a semiconductor substrate is disclosed. By a method according to the present invention, a precursor sol is applied as a nongelling thin film 14 to a semiconductor substrate 10. This substrate may contain patterned conductors 12, gaps 13, and/or other structures. A portion of the solvent is evaporated from the thin film 14 to produce a reduced thickness film 18. Film 18 is gelled and may be aged. A surface modification agent is introduced to the reaction atmosphere in a vaporish form, e.g., a vapor, mist, aerosol, or similar form. The surface modifier can then diffuse into, condense onto, and/or settle onto the wet gel and then diffuse throughout the thin film. This vaporish introduction of the surface modification agent ensures that there are no strong fluid flows across the wafer that might damage the wet gel. It can also be compatible with standard processing equipment and can potentially be used with other reaction atmosphere controls that reduce premature drying of the gel.
    • 这通常涉及适用于纳米多孔电介质的气凝胶薄膜制造的前体和沉积方法。 公开了一种在半导体衬底上形成纳米多孔电介质的方法。 通过根据本发明的方法,将前体溶胶作为不合格薄膜14施加到半导体衬底10.该衬底可以包含图案化导体12,间隙13和/或其它结构。 溶剂的一部分从薄膜14蒸发以产生厚度减薄的薄膜18.薄膜18胶凝并且可以老化。 将表面改性剂以蒸气形式,例如蒸汽,雾,气溶胶或类似形式引入反应气氛中。 然后,表面改性剂可以扩散进入,冷凝到和/或沉降到湿凝胶上,然后在整个薄膜中扩散。 表面改性剂的蒸发引入确保了晶片上没有强大的流体流动,这可能会损坏湿凝胶。 它也可以与标准的加工设备兼容,并且可以与其他反应气氛控制器一起使用,以减少凝胶的过早干燥。