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1. 发明申请

WO2005087575B1 LIGHTWEIGHT REINFORCED BRAKE DRUM AND METHOD FOR MAKING SAME 审中-公开
标题翻译：轻型加固制动鼓及其制造方法
公开(公告)号：WO2005087575B1
公开(公告)日：2005-12-29
申请号：PCT/US2005008355
申请日：2005-03-11
申请人： BENMAXX LLC , RAU III CHARLES BENJAMIN , JOLLEY DALLAS W
发明人： RAU III CHARLES BENJAMIN , JOLLEY DALLAS W
IPC分类号： B62L5/00 , F16D65/10 , F16D69/04
CPC分类号： F16D65/10 , F16D2065/1308 , F16D2065/132 , F16D2069/0458 , F16D2200/003 , F16D2250/00 , F16D2250/0007 , F16D2250/0046 , F16D2250/0092
摘要： The invention provides a lightweight brake drum (10) comprising a lightweight, tubular inner member (14) having a reinforcement wrapping retention pattern (e.g., groove) cast in the exterior surface thereof, a length of reinforcement material (e.g., wrapped wire, cable, mesh, fibers, etc.) (16) in communication with a reinforcement retention pattern (e.g., a groove around the inner member) (14), the drum including an outer shell (18). The inner member (14) and the outer shell (18) are made of lightweight materials. Single, or multiple layers of reinforcement material (e.g. wrapping) are applied (e.g., wrapped) around the inner member (14) to support and inhibit expansion of the inner member (14). Because the reinforcement material (16) provides support against expansion, the inner member (14) and the outer shell (18) can be made of lightweight materials. In preferred embodiments, a bonding layer (66) is applied to the exterior surface of the inner member prior to application of the reinforcement material thereon. In preferred embodiments the reinforcement material comprises a low-impedance material such as copper along with another material that has good tensile strength characteristics (e.g., steel, composite fibers, Basalt-fibers, etc.). Preferably, the inner member comprises at least one material selected from the group consisting of a aluminum-based metal matrix composite (MMC) with a particulate reinforcement, ceramic matrix composite (CMC), and carbon graphite foam.
摘要翻译：本发明提供了一种轻质的制动鼓（10），其包括轻质的管状内部构件（14），其具有在其外表面中铸造的加强件包裹保持图案（例如，凹槽），一定长度的增强材料（例如，缠绕的线，电缆，网状物，纤维等）（16）与增强保持图案（例如，内部构件周围的凹槽）（14）连通，所述滚筒包括外壳（18）。内部构件（14）和外壳（18）由轻质材料制成。围绕内部构件（14）施加单层或多层增强材料（例如包裹），以支撑和阻止内部构件（14）的膨胀。由于增强材料（16）提供支撑以抵抗膨胀，所以内部构件（14）和外壳（18）可由轻质材料制成。在优选实施例中，在将增强材料施加到其之前，将粘合层（66）施加到内部构件的外表面。在优选实施例中，增强材料包括诸如铜的低阻抗材料以及具有良好拉伸强度特性的另一种材料（例如，钢，复合纤维，玄武岩纤维等）。优选地，内部构件包括选自由具有颗粒增强剂的铝基金属基质复合材料（MMC），陶瓷基质复合材料（CMC）和碳石墨泡沫材料组成的组中的至少一种材料。

2. 发明申请

WO2005069972A3 DISC BRAKE ROTOR ASSEMBLY AND METHOD FOR PRODUCING SAME 审中-公开
标题翻译：碟形刹车转子组件及其制造方法
公开(公告)号：WO2005069972A3
公开(公告)日：2007-03-15
申请号：PCT/US2005002090
申请日：2005-01-21
申请人： BENMAXX LLC , RAU III CHARLES BENJAMIN , JOLLEY DALLAS W
发明人： RAU III CHARLES BENJAMIN , JOLLEY DALLAS W
IPC分类号： F16D65/10 , F16D65/00 , F16D65/12 , F16D65/78 , F16D69/04
CPC分类号： F16D69/04 , F16D65/0006 , F16D65/12 , F16D66/02 , F16D2065/132 , F16D2065/1328 , F16D2069/0441 , F16D2069/0458 , F16D2069/0475 , F16D2200/0039 , F16D2200/0052
摘要： Novel composite disc brake rotor assemblies are provided, along with novel and efficient methods for manufacturing them. Preferably, the rotor assemblies comprise annular wear plates formed of particle reinforced aluminum-based metal matrix composite (MMC), ceramic matrix composite (CMC), or of 'carbon graphite foam.' The wear plates, made of a first material, are attached to annular surfaces of a central rotor, made of a second material, by fusing bonding layers between the wear plates and the rotor surfaces. The bonding layers are comprised of at least one of a metal alloy having a melting temperature lower than that of either the first or second materials, and a high-temperature adhesive. Preferably, the wear plates comprise projections that are positioned within adjacent receiving recesses in the center rotor. The bonding layers and projections enhance thermal and acoustical transference between the wear plates and the center rotor section. Carbon graphite foam provides for substantially enhanced heat transference. Use of the fusable binding layer, or adhesive provides for an efficient, low cost method of manufacturing for composite disc brake rotor assemblies.
摘要翻译：提供了新颖的复合盘式制动器转子组件，以及用于制造它们的新颖而有效的方法。优选地，转子组件包括由颗粒增强铝基金属基复合材料（MMC），陶瓷基复合材料（CMC）或“碳石墨泡沫”形成的环形耐磨板。由第一材料制成的耐磨板通过将耐磨板和转子表面之间的结合层熔合而附接到由第二材料制成的中心转子的环形表面上。接合层由熔融温度低于第一或第二材料的熔融温度的金属合金和高温粘合剂中的至少一种构成。优选地，耐磨板包括位于中心转子中的相邻容纳凹槽内的凸起。接合层和突起增强了耐磨板和中心转子部分之间的热和声传递。碳石墨泡沫提供了显着增强的热传递。使用可熔粘合层或粘合剂提供了用于复合盘式制动器转子组件的有效且低成本的制造方法。

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