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    • 2. 发明申请
    • TECHNIQUES FOR IMPROVED IMPRINTING OF SOFT MATERIAL ON SUBSTRATE USING STAMP INCLUDING UNDERFILLING TO LEAVE A GAP AND PULSING STAMP
    • 用于改善对基材上的软质材料进行加固的技术,其中包括打破缺口和冲压印花
    • WO2013044180A1
    • 2013-03-28
    • PCT/US2012/056769
    • 2012-09-22
    • 1366 TECHNOLOGIES INC.SACHS, Emanuel, M.
    • SACHS, Emanuel, M.
    • H01L31/18
    • H01L31/18B29C33/40B29C33/42B29C33/424B29C43/021B29C2033/426B29C2043/025B29C2059/023B81C99/0085B81C2201/0153B82Y10/00B82Y40/00G03F7/0002
    • A method for imparting a pattern to a flowable resist material on a substrate entails providing a resist layer so thin that during a stamp wedging process, the resist never completely fills the space between the substrate and the bottom surface of a stamp between wedge protrusions, leaving gap everywhere therebetween. A gap remains between the resist and the extended surface of the stamp. If the resist layer as deposited is somewhat thicker than the targeted amount, it will simply result in a smaller gap between resist and tool. The presence of a continuous gap assures that no pressure builds under the stamp. Thus, the force on the protrusions i determined only by the pressure above the stamp and is well controlled, resulting in well-controlled hole sizes. The gap prevents resist from being pumped entirely out of any one region, and thus prevents any regions from being uncovered of resist. The stamp can be pulsed in its contact with the substrate, repeatedly deforming the indenting protrusions. Several pulses clears away any scum layer better than does a single press, as measured by an etch test comparison of the degree to which a normal etch for a normal duration etches away substrate material. A method for imparting a pattern to a flowable resist material on a substrate entails providing a resist layer so thin that during a stamp wedging process, the resist never completely fills the space between the substrate and the bottom surface of a stamp between wedge protrusions, leaving a gap everywhere therebetween. A gap remains between the resist and the extended surface of the stamp.
    • 将图案赋予基板上的可流动抗蚀剂材料的方法需要提供如此薄的抗蚀剂层,使得在印模楔入过程中,抗蚀剂不会完全填充基板与楔形凸起之间的印模的底表面之间的空间,留下 差距在其间。 在抗蚀剂和印模的延伸表面之间留有间隙。 如果沉积的抗蚀剂层比目标量稍厚一些,则将简单地导致抗蚀剂和工具之间的较小的间隙。 连续间隙的存在确保印章下没有压力。 因此,突起上的力i仅由压力上方的压力确定并且被良好地控制,导致良好控制的孔尺寸。 间隙防止抗蚀剂完全从任何一个区域泵出,从而防止任何区域不被抗蚀剂覆盖。 印模可以与基板接触地脉动,使压痕突起重复变形。 几个脉冲比单次压机更好地清除任何浮渣层,如通过蚀刻测试比较正常蚀刻对正常时间蚀刻掉的衬底材料的程度所测量的。 将图案赋予基板上的可流动抗蚀剂材料的方法需要提供如此薄的抗蚀剂层,使得在印模楔入过程中,抗蚀剂不会完全填充基板与楔形凸起之间的印模的底表面之间的空间,留下 在它们之间的差距。 在抗蚀剂和印模的延伸表面之间留有间隙。
    • 5. 发明申请
    • MAKING SEMICONDUCTOR BODIES FROM MOLTEN MATERIAL USING A FREE-STANDING INTERPOSER SHEET
    • 使用自由插入片材制作材料的半导体器件
    • WO2012075306A2
    • 2012-06-07
    • PCT/US2011/062914
    • 2011-12-01
    • 1366 TECHNOLOGIES INC.JONCZYK, RalfSACHS, Emanuel, M.
    • JONCZYK, RalfSACHS, Emanuel, M.
    • H01L21/28
    • H01L31/182C04B41/4539C04B41/5096C30B11/002C30B15/00C30B15/007C30B15/32C30B29/06H01L21/02002H01L21/02532H01L31/1804Y02E10/546Y02P70/521
    • An interposer sheet can be used for making semiconductor bodies, such as of silicon, such as for solar cell use. It is free-standing, very thin, flexible, porous and able to withstand the chemical and thermal environment of molten semiconductor without degradation. It is typically of a ceramic material, such as silica, silicon nitride, silicon oxynitride, silicon oxycarbide, silicon carbide, silicon carbonitride, silicon oxycarbonitride and others. It is provided between a forming surface of a mold sheet, and the molten material from which a semiconductor body will be formed. It may be secured to the forming surface or deposited upon the melt. The interposer sheet suppresses grain nucleation, and limits heat flow from the melt. It promotes separation of the semiconductor body from the forming surface. It can be fabricated before its use. Because free-standing and not adhered to the forming surface, problems of mismatch of CTE are minimized. The interposer sheet and semiconductor body are free to expand and contract relatively independently of the forming surface.
    • 插入片可用于制造诸如硅的半导体本体,例如用于太阳能电池。 它是独立的,非常薄的,柔性的,多孔的并且能够耐受熔融半导体的化学和热环境而不降解。 它通常是陶瓷材料,例如二氧化硅,氮化硅,氮氧化硅,碳氧化硅,碳化硅,碳氮化硅,碳氮氧化硅等。 设置在模板的成形表面和将形成半导体本体的熔融材料之间。 它可以固定到成形表面或沉积在熔体上。 插入片抑制晶粒成核,并限制来自熔体的热流。 它促进半导体主体与成形表面的分离。 它可以在使用之前进行制造。 由于独立且不粘附到成型表面,CTE的失配问题被最小化。 插入片和半导体本体相对于成形表面相对自由地膨胀和收缩。
    • 7. 发明申请
    • CRYSTAL RIBBON FABRICATION WITH MULTI-COMPONENT STRINGS
    • 具有多组分条纹的晶体RIBBON制造
    • WO2012094169A2
    • 2012-07-12
    • PCT/US2011/066842
    • 2011-12-22
    • 1366 TECHNOLOGIES INC.SACHS, Emanuel, M.SERDY, James, G.
    • SACHS, Emanuel, M.SERDY, James, G.
    • B32B5/26
    • C30B15/007C30B29/06
    • A string for growing ribbon crystal has a core and an outer cover, the cover composed of at least two different materials, chosen with the material of the core in amount and kind such that the CTE of the covered core matches in net, that of the silicon ribbon. The cover material is also chosen so that silicon readily wets significantly around the string, subtending an angle of at least about 55 degrees, up to a fully wetted string, resulting in a relatively thick strong ribbon adjacent the string, closer in thickness to the diameter of the sting. This prevents a thin, fragile ribbon near the string. For silicon ribbon, a cover may be an interspersed composition that is predominantly of silica, with some SiC. The core may also be composed of silica and SiC, in different proportions, and different geometry. Or, the core may be a single material, such as Carbon. SiC present in the cover in an amount as low as 10% by volume permits wetting around at least about 55 degrees of string circumference and does not excessively nucleate grain growth. Higher amounts of SiC are also beneficial. Using these same, or similar materials, the outer cover can be made fully dense and free of impurities that would harm silicon. The cover can be electrically non-conductive. Rather than silicon carbide, silicon nitride, and other materials can be used. It is also possible to intentionally mismatch the CTE of the string and the ribbon, such that the ribbon is in compression at the ends of the strings, which helps to prevent ribbon fracture.
    • 用于生长的带状晶体的线条具有芯部和外部覆盖物,所述覆盖物由至少两种不同的材料组成,其选择的材料的数量和种类的核心的材料使得被覆盖的芯部的CTE在网中匹配, 硅带。 覆盖材料也被选择成使得硅很容易在弦的周围润湿,对角至少约55度的角度,直到完全润湿的线,导致邻近弦的相对厚的强带,其厚度更接近于直径 的刺痛。 这样可以防止弦附近的薄而脆弱的丝带。 对于硅带,覆盖物可以是散在的组合物,其主要是二氧化硅,具有一些SiC。 核心也可以由不同比例的二氧化硅和SiC组成,并且具有不同的几何形状。 或者,核心可以是单一材料,例如碳。 存在于覆盖物中的低至10体积%的量的SiC允许在至少约55度的串周长处润湿,并且不会使晶粒生长过度成核。 更高量的SiC也是有益的。 使用这些相同或相似的材料,外盖可以制成完全致密且没有会损害硅的杂质。 盖可以是非导电的。 可以使用碳化硅,氮化硅等材料。 还可以有意地使串和色带的CTE不匹配,使得色带在色带的端部处被压缩,这有助于防止色带断裂。
    • 9. 发明申请
    • POSITIVE PRESSURE DROP-ON-DEMAND PRINTING
    • 积极压力下降打印
    • WO2004091911A2
    • 2004-10-28
    • PCT/US2004/010523
    • 2004-04-07
    • MASSACHUSETTS INSTITUTE OF TECHNOLOGYSACHS, Emanuel, M.GLEASON, Blake, W.SERDY, James, G.
    • SACHS, Emanuel, M.GLEASON, Blake, W.SERDY, James, G.
    • B41F
    • B41J2/1429B33Y10/00B33Y30/00B41J2002/14475
    • A drop on demand printer has a nozzle with an orifice and a surrounding annular land. Surrounding the land is an edge, which is surrounded by a perimetrical surface that is inclined to the land at an angle α. A pressure controller maintains a positive overpressure on liquid to be printed such that a cap of liquid is substantially always present covering the orifice and the land. The edge between the land and the perimetrical surface prevents liquid from overflowing, and maintains the cap, if the pressure is maintained between lower and upper limits disclosed. The liquid to be printed preferably wets the orifice land, which may be alumina, glass, ceramic, and others. Liquids with very small, even zero, wetting angles relative to the land may be used, such as water and organic solvents, including, isopropyl and ethyl alcohol and chloroform. The liquid can be loaded with dissolved polymers, or particles, such as of polymer or ceramic. Very small drops can be printed, by using an orifice of about 40 microns effective diameter, with a land of about 90 microns effective diameter. The printer can be used for any drop dispensing application, such as ink jet, Three Dimensional printing, and also for depositing small amounts of pharmaceutical materials into a receptacle, or drug delivery vehicle. A means for establishing a temperature differential, with a higher upstream and lower downstream temperature, eliminates any gas bubbles at the orifice.
    • 按需打印机具有具有孔口和周围环形区域的喷嘴。 周围的土地是一个边缘,被一个以α角度倾向于陆地的周边表面所包围。 压力控制器对待印刷的液体保持正的超压,使得液体盖基本上始终存在覆盖孔口和焊盘。 如果压力保持在所公开的下限和上限之间,则陆面和周边表面之间的边缘防止液体溢出,并保持盖。 待印刷的液体优选地润湿孔板,其可以是氧化铝,玻璃,陶瓷等。 可以使用相对于陆地具有非常小甚至零润湿角度的液体,例如水和有机溶剂,包括异丙醇和乙醇和氯仿。 液体可以装载溶解的聚合物或颗粒,例如聚合物或陶瓷。 通过使用约40微米有效直径的孔,可以印刷非常小的液滴,有效直径约为90微米。 打印机可用于任何滴剂分配应用,例如喷墨,三维印刷,以及用于将少量药物材料沉积到容器或药物递送载体中。 用于建立具有较高上游和下游温度的温差的装置消除了孔口处的任何气泡。