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1. 发明授权

US10118323B2 Manufacturing method of integrated foam-molded product 有权
公开(公告)号：US10118323B2
公开(公告)日：2018-11-06
申请号：US14479626
申请日：2014-09-08
申请人： Delta Kogyo Co. Ltd.
发明人： Etsunori Fujita , Yumi Ogura , Seiji Kawasaki , Shigeki Wagata , Yoshimi Enoki
IPC分类号： B29C44/16 , B29D99/00 , B29C44/12 , B32B3/26 , B32B5/02 , B32B5/20 , B32B5/24 , B32B27/06 , B32B27/40 , B60N2/64 , B29L31/58 , B29K75/00 , B29K275/00 , B29L9/00
摘要： To obtain an integrated foam-molded product whose manufacturing cost is reduced and which makes an effective use of a property of an integration target. Foaming heat generated at the time of the foaming of a polyurethane foam raw material, whose influence has been conventionally prevented by contriving a special measure, is positively used. The integration target is influenced by foaming heat generated at the time of the foaming of the polyurethane foam raw material in a mold, to thermally deform into a desired shape along a mold shape. Consequently, it is possible to mold the integration target into an arbitrary shape in a step of integrating the integration target with a polyurethane foam layer in the mold by integrated foaming, and therefore, there is no need to work the integration target to a state closer to a final shape in a step before it is disposed in the mold, which can simplify manufacturing steps and reduce manufacturing cost.

2. 发明申请

US20130049389A1 FLEXIBLE INTERIOR TRIM COMPONENT HAVING AN INTEGRAL SKIN SHOW SURFACE 有权
公开(公告)号：US20130049389A1
公开(公告)日：2013-02-28
申请号：US13696778
申请日：2011-05-12
申请人： Jason M. Hipshier
发明人： Jason M. Hipshier
IPC分类号： B60R13/02 , B29C44/16
CPC分类号： B60R13/0262 , B29C44/086 , B29C44/12 , B29K2105/04 , B29L2031/3026 , B60R7/04 , B60R2011/0094
摘要： An interior trim component is provided that includes substantially parallel ribs, and a cushion coupled to the substantially parallel ribs such that the interior trim component is capable of bending in a direction substantially perpendicular to an orientation of the substantially parallel ribs. The cushion includes an integral outer skin.

3. 发明申请

US20110263735A1 LIGHTWEIGHT MICROCELLULAR POLYAMIDE SHAPED ARTICLES 审中-公开
标题翻译：轻型微晶聚酰胺成型文章
公开(公告)号：US20110263735A1
公开(公告)日：2011-10-27
申请号：US12526524
申请日：2008-02-21
申请人： Gérard Bradley
发明人： Gérard Bradley
IPC分类号： C08K3/28 , C08J9/10 , B29C44/16 , C08K3/40
CPC分类号： C08J9/122 , B29C44/348 , C08J2203/08 , C08J2377/00 , C08K7/14 , Y02P20/544
摘要： Optionally reinforced, lightweight microcellular polyamide shaped articles, e.g., automotive body or interior parts, are produced by injection molding a polyamide matrix in the presence of a fluid in the supercritical state.
摘要翻译：任选地，通过在超临界状态的流体的存在下注射模制聚酰胺基质来制备增强的，轻质的微孔聚酰胺成型制品，例如汽车车身或内部零件。

4. 发明授权

US07204951B2 Method of assembling a single piece co-cured structure 有权
公开(公告)号：US07204951B2
公开(公告)日：2007-04-17
申请号：US10208241
申请日：2002-07-30
申请人： Craig B. Simpson , Mike G. Allman , Steven T. Tuttle , Larry J. Ashton
发明人： Craig B. Simpson , Mike G. Allman , Steven T. Tuttle , Larry J. Ashton
IPC分类号： B29C44/16
CPC分类号： B29C70/342 , B29C70/446 , B29L2031/3082 , B29L2031/3085 , Y02T50/43 , Y10S264/904
摘要： A method for manufacturing a composite structure is disclosed herein. The process uses a frame and selectively pressurizable forms. The forms define the interior members of the composite structure and frames define the exterior surface of the composite structure. Composite material is wrapped around the forms and the forms and composite material are placed in the frame. Selective forms are then pressurized and the composite material is co-cured together. A single piece co-cured fuselage incorporating a plurality of stiffeners is also disclosed in the application. The stiffeners are co-cured to the fuselage and may be in various patterns. The patterns may include an iso-grid pattern, and ortho-grid pattern, and a hoop-grid pattern.

5. 发明授权

US5979371A Foam distribution jacket and method of insulating a hot water heater with expandable foam material 失效
标题翻译：泡沫分布护套和用可膨胀泡沫材料绝热热水器的方法
公开(公告)号：US5979371A
公开(公告)日：1999-11-09
申请号：US966408
申请日：1997-11-07
申请人： Brian M. Lewis
发明人： Brian M. Lewis
IPC分类号： B29C44/16 , F16L59/12 , F24H1/18 , F24H9/02 , F22B37/36
CPC分类号： F24H1/182
摘要： A foam distribution jacket (10) for containing an insulating expandable liquid foam mixture (44) prior to expansion into a space (17) between a hot water tank (22) and an outer casing (29) secured thereabout. The jacket (10) comprises a pair of sheets (11-12) which are superimposed to define a bottom trough section (13) having a straight bottom edge (15) and opposed end edges (16). A seal (17) is formed along the straight bottom edge and the opposed end edges to form the trough (13) and to interconnect the sheets (11-12). The pair of sheets (11-12) converge to a crest portion (19) at a top end section (14) thereof. An attachment hole (20) is provided in the crest of an inner one of the pair of sheets (11-12) and is adapted to attach the jacket (10) in a depending manner from a nipple (21) in a top wall (48) of a hot water tank (22). The method of insulating a surrounding space (27) formed between the hot water tank (22) and the outer casing (29) using the foam distribution jacket (10) is also described.
摘要翻译：一种泡沫分配护套（10），用于在膨胀到固定在其周围的热水箱（22）和外壳（29）之间的空间（17）中，用于容纳绝缘的可膨胀液体泡沫混合物（44）。护套（10）包括一对片（11-12），它们被叠加以限定具有直的底部边缘（15）和相对的端部边缘（16）的底部槽部分（13）。沿着直的底部边缘和相对的端部边缘形成密封件（17）以形成槽（13）并且连接片材（11-12）。一对片（11-12）在其顶端部分（14）处会聚到波峰部分（19）。在所述一对片材（11-12）的内部的顶部的顶部设置有安装孔（20），并且适于将护套（10）以垂直的方式从顶壁中的接头（21） 48）热水箱（22）。还描述了使用泡沫分配护套（10）将形成在热水箱（22）和外壳（29）之间的周围空间（27）绝缘的方法。

6. 发明授权

US5173227A In-situ molding of fiber reinforced composites to net shape 失效
标题翻译：将纤维增强复合材料原位成型为网状
公开(公告)号：US5173227A
公开(公告)日：1992-12-22
申请号：US623822
申请日：1990-12-06
申请人： James H. Ewen , Nestor J. Diaz , Robert L. Faiz , David J. Parker
发明人： James H. Ewen , Nestor J. Diaz , Robert L. Faiz , David J. Parker
IPC分类号： B29C43/12 , B29C44/12 , B29C44/16 , B29C70/44 , B29C70/54
CPC分类号： B29C70/443 , B29C44/1209 , B29C44/16 , B29C70/546 , B29C43/12 , B29K2075/00 , B29K2105/06 , Y10T428/24157
摘要： A method for fabricating composite structures wherein a single mold is used to preform a foam core between fiber reinforcement plies that are subsequently subjected to resin transfer molding to form an integrated foam core composite structure having the formed foam core mechanically interlocked to the composite skins. Fiber reinforcement plies are layed up on contoured molding surfaces of dies to define a core cavity with the mold closed. Foam is injected into the core cavity, concomitantly penetrating the fiber reinforcement plies, and allowed to cure to form the foam core. Heat and pressure generated during foam cure compresses the fiber reinforcement plies to provide debulking therefor. A resin binder is injected into the mold plenum to impregnate the layed-up fiber reinforcement plies, and the formed foam core/resin-impregnated layed-up fiber reinforcement plies are subsequently cured to form the integrated foam core composite structure. Film barriers may be formed in the fiber reinforcement plies to limit penetration of the injected foam to a predetermined number of fiber reinforcement plies. The film barriers may be melted and fused with the injected resin to provide an adhesive bond between the formed foam core and the composite skins, in addition to the mechanical interlock therebetween, to provide an integrated foam core composite structure with superior integrity.
摘要翻译：一种用于制造复合结构的方法，其中单个模具用于在随后进行树脂传递模塑的纤维增强层之间预成型泡沫芯，以形成整体的泡沫芯复合结构，其具有机械地互锁到复合材料表面的成形泡沫芯。将纤维增强层铺设在模具的成型模制表面上以限定模具封闭的芯腔。将泡沫注射到芯腔中，同时穿透纤维增强层，并使其固化形成泡沫芯。在泡沫固化期间产生的热和压力压缩纤维增强层以提供减压。将树脂粘合剂注入模具室以浸渍铺设的纤维增强层，随后固化所形成的泡沫芯/树脂浸渍的铺层纤维增强层以形成整体的泡沫芯复合结构。可以在纤维增强层中形成膜阻挡层，以将喷射的泡沫渗透到预定数量的纤维增强层。除了其间的机械互锁之外，膜屏障可以熔融并与注入的树脂熔合以提供形成的泡沫芯和复合材料表面之间的粘合剂粘合，以提供具有优异完整性的整体泡沫芯复合结构。

7. 发明授权

US5037591A Vehicle inner panel 失效
标题翻译：车内板
公开(公告)号：US5037591A
公开(公告)日：1991-08-06
申请号：US439331
申请日：1989-11-20
申请人： Milo L. Rohrlach , William J. Hall
发明人： Milo L. Rohrlach , William J. Hall
IPC分类号： B29C45/14 , B29C44/12 , B29C44/16 , B29L31/30 , B60J5/00
CPC分类号： B29C44/16 , B29C44/1257
摘要： A vehicle inner panel with a padded fabric surface, and includes firstly moulding a substrate of polymeric material, suitably polyurethane, attaching the substrate to one die of a two part die set, stretching a fabric sheet on a stretch frame, interposing the stretched fabric sheet between the other die of the die set and the substrate, injecting foam forming polyurethane through the substrate and allowing it to foam while the dies are closed, opening the dies, removing the assembly, and trimming the fabric.

8. 发明授权

US4891081A Method for producing a foamed resin molding 失效
标题翻译：发泡树脂成形体的制造方法
公开(公告)号：US4891081A
公开(公告)日：1990-01-02
申请号：US935856
申请日：1986-11-28
申请人： Shuichi Takahashi , Kiyomi Nishida
发明人： Shuichi Takahashi , Kiyomi Nishida
IPC分类号： B29C33/10 , B29C44/12 , B29C44/16 , B60R19/22 , B60R21/04
CPC分类号： B60R19/22 , B29C44/1214 , B29C44/16 , B60R21/04 , B29C33/10 , B29K2105/20 , B29L2031/3005 , Y10T428/249989 , Y10T428/249991
摘要： A method and a foamed resin molding in which a skin layer is formed by pressing an expansible film against and into conformity with cavity walls of a mold or a bag-like cover member by foaming pressure of a foamable resin and a foamed resin body molded concurrently and integrally under the skin layer, which facilitate the easy parting of the moldings from the mold without parting agent.
摘要翻译：一种方法和发泡树脂模制品，其中通过发泡性树脂和同时模制的发泡树脂体的发泡压力将可膨胀薄膜压在模制件或袋状盖构件的腔壁上并与其一致的方式形成表皮层并且整体地在皮肤层下方，这有利于模具从模具中容易地分离而没有分离剂。

9. 发明授权

US4397798A Method of forming laminated foam counter and table tops 失效
标题翻译：形成层压泡沫计数器和台面的方法
公开(公告)号：US4397798A
公开(公告)日：1983-08-09
申请号：US204748
申请日：1980-11-07
申请人： Bruce D. Parten
发明人： Bruce D. Parten
IPC分类号： B29C44/16 , B29D27/04
CPC分类号： B29C44/16 , Y10S425/029
摘要： An inventive method for producing a laminated molded countertop includes the steps of placing the surface laminate material into a mold, applying a layer of polyurethane foam to an interior side of the laminate material, applying a reinforcing member, if necessary, on top of the layer of polyurethane foam, applying a second layer of polyurethane foam over the reinforcing member and closing the mold. A resultant molded article has an exterior surface laminated thereto due only to the forces generated by the polyurethane foam during the time when it is expanding and solidifying.
摘要翻译：用于制造层压模制台面的本发明的方法包括以下步骤：将表面层压材料放置在模具中，将聚氨酯泡沫层施加到层压材料的内侧，如果需要，将加强构件施加在层的顶部的聚氨酯泡沫，将第二层聚氨酯泡沫涂覆在加强构件上并闭合模具。所得到的模制品只有在聚氨酯泡沫膨胀和固化时由于聚氨酯泡沫产生的力而被层压在其上。

10. 发明授权

US4378394A Reinforcing member 失效
标题翻译：加强件
公开(公告)号：US4378394A
公开(公告)日：1983-03-29
申请号：US356455
申请日：1982-03-09
申请人： Toshikatu Miura , Yukio Nagata , Yukio Okada
发明人： Toshikatu Miura , Yukio Nagata , Yukio Okada
IPC分类号： B32B5/18 , B29C44/12 , B29C44/16 , B29D99/00 , B32B5/20 , B32B5/28 , B60J5/00 , B60J5/04 , B60R21/04 , B62D25/02 , B32B5/22
CPC分类号： B60J5/0454 , B29C44/1271 , B29C44/16 , B29D99/0017 , B60J5/043 , B60J5/0452 , B29K2105/04 , Y10T428/24124 , Y10T428/24496 , Y10T428/24504 , Y10T428/24694 , Y10T428/24752 , Y10T428/24942 , Y10T428/249953 , Y10T428/249958
摘要： A reinforcing material, comprises a reinforcing resin sheet which is unhardened or semi-hardened to be flexible prior to its use; a high tensile-strength fiber for reinforcing the resin sheet in its longitudinal direction; a low tensile-strength fiber for reinforcing the resin sheet in its transverse direction; and an expandable material narrower than the resin sheet. The expandable material is flexible, at least before the reinforcing material is used. The expandable material is made of a material which can expand to form a bead-like projection before the resin sheet is hardened. The expandable material is fixed to the resin sheet. The resin sheet has its edge portions extending beyond the expandable material so that the underside surface of the edge portion constitutes a surface which can be affixed to the surface to be reinforced.
摘要翻译：增强材料包括在使用之前未硬化或半硬化以具有柔性的增强树脂片; 用于在树脂片的长度方向上增强树脂片的高强度纤维; 用于在其横向上增强树脂片的低拉强度纤维; 和可膨胀材料比树脂片窄。至少在使用增强材料之前，可膨胀材料是柔性的。可膨胀材料由在树脂片硬化之前可以膨胀以形成珠状突起的材料制成。可膨胀材料固定在树脂片上。树脂片的边缘部分延伸超出可膨胀材料，使得边缘部分的下侧表面构成可附着到待加强表面的表面。

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