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    • 2. 发明授权
    • Method of and apparatus for truing cutter heads
    • 修整刀头的方法和设备
    • US5839943A
    • 1998-11-24
    • US698834
    • 1996-08-16
    • Hermann J. Stadtfeld
    • Hermann J. Stadtfeld
    • B23C9/00B23Q17/00B23Q17/22B24B3/06B24B47/22G01B7/28G05B19/401
    • B24B3/06B23Q17/2216B24B47/22G01B7/283G05B19/401G05B2219/37025G05B2219/50139G05B2219/50141
    • A method of truing cutting tools of the type comprising a plurality of stick-type cutting blades releasably secured in a cutter head, the cutting blades having a cutting edge and a cutting side relief surface oriented at a predetermined relief angle. The method comprises mounting a cutting tool to the spindle of a truing apparatus having a cutting tool spindle and a measuring probe with the probe capable of being moved along a first direction defining probe offset travel and along a second direction defining in/out feed motion of the probe. The cutting side relief surface of the cutting blade is positioned with respect to the probe whereby the cutting side relief surface is substantially parallel to the direction of probe offset travel. The cutting side surface of the cutting blade is probed and the position reading is recorded. The recorded position is compared with a predetermined position, and (a) if the recorded position is within a pre-set tolerance range of the predetermined position, the cutting tool is indexed to another cutting blade, or, (b) if the recorded position is outside of a pre-set tolerance range of the predetermined position, the position of the cutting blade in said cutter head is axially adjusted by an amount to reposition the cutting side within the pre-set tolerance range.
    • 一种修整类型的切削刀具的方法,包括可释放地固定在刀头中的多个棒状切割刀片,切割刀片具有切割边缘和以预定角度定向的切割侧面浮雕面。 该方法包括将切割工具安装到具有切割工具主轴和测量探针的修整设备的主轴上,探头能够沿着限定探头偏移行程的第一方向移动并且沿着限定进/出进给运动的第二方向 探针。 切割刀片的切割侧面的表面相对于探针定位,由此切割侧的浮雕表面基本上平行于探针偏移行进的方向。 探测切割刀片的切割侧面并记录位置读数。 记录位置与预定位置进行比较,(a)如果记录位置在预定位置的预设公差范围内,则切割工具被转位到另一切割刀片,或者(b)如果记录位置 在预定位置的预定公差范围之外,切割刀头在所述刀头中的位置被轴向调节一定量,以将切割侧重新定位在预定的公差范围内。
    • 4. 发明授权
    • High accuracy machining station for a multiple spindle rotary indexing
machine tool
    • 高精度加工台用于多主轴旋转分度机床
    • US5459915A
    • 1995-10-24
    • US228061
    • 1994-04-15
    • Jesse W. Mendenhall
    • Jesse W. Mendenhall
    • B23Q17/22B23Q39/04G05B19/401G05B19/402B23B9/12B23B13/04
    • G05B19/4015B23Q17/2233B23Q39/042G05B19/402G05B2219/37025G05B2219/49172G05B2219/49297G05B2219/50012G05B2219/50026Y10T29/5128Y10T29/513Y10T82/2524
    • The invention relates to improvements in the multiple spindle rotary indexing machine tool systems of the prior art. Traditionally, such machine tool systems include a base and an upstanding vertical column which houses a plurality of machining stations each equipped with two-axis tool slides. In addition, the base supports a rotatable worktable, which carries a number of work-holding spindles. As the worktable rotates, these spindles are indexed through successive machining stations where a variety of operations are performed. In accordance with the invention, a spindle position measurement unit is provided to dynamically measure the exact location of each spindle indexed to position at a modified machining station. A computerized numerical control system calculates spindle position errors based on the position information provided by the measurement unit and offsets tool slide position commands to compensate for those errors. As a result, the control unit compensates for both fixed and variable spindle position variations, thus improving the machining tolerances of the machine tool apparatus. In accordance with another aspect of the invention, a high accuracy finishing station is provided which includes spindle position variation measurement and compensation in combination with an independent X and Y axis tool slide positioning system. The tool slide positioning system is responsive to CNC commands for speed control and position offset due to spindle errors.
    • 本发明涉及现有技术的多主轴旋转分度机床系统的改进。 传统上,这样的机床系统包括一个基座和一个直立的垂直柱,它容纳多个加工站,每个加工台均配有两轴工具滑块。 另外,基座支撑可旋转的工作台,该工作台承载着多个保持工作的主轴。 当工作台旋转时,这些主轴通过连续的加工工位进行索引,其中执行各种操作。 根据本发明,提供一个主轴位置测量单元来动态地测量在修改后的加工台处指向位置的每个主轴的确切位置。 计算机化数字控制系统根据测量单元提供的位置信息计算主轴位置误差,并偏移刀具滑动位置指令以补偿这些误差。 结果,控制单元补偿固定和可变的主轴位置变化,从而提高机床装置的加工公差。 根据本发明的另一方面,提供了一种高精度精加工台,其包括与独立的X和Y轴刀具滑块定位系统相结合的主轴位置变化测量和补偿。 刀具滑动定位系统响应于CNC指令,用于由于主轴错误而导致的速度控制和位置偏移。
    • 5. 发明授权
    • Multi-functional measurement system
    • 多功能测量系统
    • US5297055A
    • 1994-03-22
    • US513309
    • 1990-04-20
    • Richard Johnstone
    • Richard Johnstone
    • G01B21/20B23F23/12B23Q17/20G01B7/28G01B21/00G05B19/401G05B19/19
    • B23F23/1218B23F23/12B23F23/1225G01B7/283G05B19/4015G05B2219/37025
    • A multi-purpose probe module 82, comprising both a touch-trigger type contact probe 84 and a non-contact type probe 86, is used in method and apparatus for monitoring and adjusting the accuracy of a computer-controlled machine for manufacturing precision bevel and hypoid gears. The probe module is mounted on the machine's tool support and is used in conjunction with locating points positioned on the machine's work support to monitor and recalibrate the relative positions of the tool and work supports. The probe module is also used to monitor the flanks of the gear-shaped workpieces (a) for initial stock division, (b) for pre-machining accuracy, (c) for first-piece testing, (d) for in-process accuracy, and (e) for post-machining accuracy. The same probe module is used in combination with a sacrificial test wafer mounted on the work support for adjusting the position of the machine's cup-shaped grinding wheel following each dressing of the latter's working surfaces.
    • 在用于监视和调整计算机控制机器的精度的方法和装置中使用包括触发式接触探针84和非接触式探头86的多功能探针模块82,用于制造精密斜面和 准双曲面齿轮 探头模块安装在机床的工具支架上,并与定位在机床工作支架上的定位点一起使用,以监测和重新校准工具和工作支架的相对位置。 探头模块还用于监测齿轮状工件(a)的侧面,用于初始分割,(b)预加工精度,(c)第一件试验,(d)进程内精度 ,(e)后加工精度。 相同的探针模块与安装在工件支撑件上的牺牲测试晶片组合使用,用于在后者的工作表面的每次修整之后调节机器的杯形磨轮的位置。
    • 7. 发明授权
    • Method for measuring the contour of a machined part
    • 用于测量加工零件轮廓的方法
    • US5419222A
    • 1995-05-30
    • US145537
    • 1993-11-04
    • Lothar F. Bieg
    • Lothar F. Bieg
    • G05B19/401B23B1/00
    • G05B19/401G05B2219/37025G05B2219/37193G05B2219/37194G05B2219/41089G05B2219/50059G05B2219/50315G05B2219/50356Y10T409/303808Y10T409/303864Y10T409/308624Y10T82/10
    • A method for measuring the contour of a machined part with a contour gage apparatus, having a probe assembly including a probe tip for providing a measure of linear displacement of the tip on the surface of the part. The contour gage apparatus may be moved into and out of position for measuring the part while the part is still carried on the machining apparatus. Relative positions between the part and the probe tip may be changed, and a scanning operation is performed on the machined part by sweeping the part with the probe tip, whereby data points representing linear positions of the probe tip at prescribed rotation intervals in the position changes between the part and the probe tip are recorded. The method further allows real-time adjustment of the apparatus machining the part, including real-time adjustment of the machining apparatus in response to wear of the tool that occurs during machining.
    • 一种用轮廓量具装置测量加工零件的轮廓的方法,该方法具有探针组件,该探头组件包括用于提供尖端在零件表面上的线性位移的测量头。 轮廓量规装置可以移动进出用于测量零件的位置,同时该零件仍然承载在加工装置上。 可以改变部件和探针尖端之间的相对位置,并且通过用探针尖部扫掠部件对加工部件进行扫描操作,由此在位置上以规定的旋转间隔表示探针尖端的线性位置的数据点改变 记录部件与探针尖端之间。 该方法还允许对加工零件的装置进行实时调整,包括响应于加工期间发生的刀具的磨损而实时地调整加工装置。
    • 8. 发明授权
    • System and method of precision machining
    • 精密加工的系统和方法
    • US4382215A
    • 1983-05-03
    • US283850
    • 1981-07-16
    • Allan R. BarlowWilliam A. Hunter
    • Allan R. BarlowWilliam A. Hunter
    • G05B19/401G05B19/42
    • G05B19/4015G05B2219/37025G05B2219/45141G05B2219/50022G05B2219/50027G05B2219/50039G05B2219/50063G05B2219/50137Y02P90/265
    • A system and method are disclosed for automatically machining a work piece to precise selectively determined dimensions under computer numerical control. A movable probe is calibrated against position reference surfaces and is then used to calibrate the position of a fixed probe. The latter serves as a position reference for calibrating the cutting edge of one or more cutting tools. All calibrations are performed under closed loop control. Appropriate tool position offsets are automatically determined from deviations between the programmed and the actual probe and tool positions and are entered into numerical control means to modify the programmed machining operation. After machining has been initiated, probing of the work piece occurs at least once before the final cut is taken and the appropriate tool position offsets are determined and entered to assure that the dimensions of the finished surface will conform to the desired selectively determined dimensions. Any dimensional deviations which are shown to exist upon probing of the finished surface, are indicated together with the allowable machining tolerances for each dimension.
    • 公开了一种用于在计算机数字控制下自动加工工件以精确选择性地确定的尺寸的系统和方法。 可移动探头针对位置参考表面进行校准,然后用于校准固定探头的位置。 后者用作校准一个或多个切削工具的切削刃的位置参考。 所有校准在闭环控制下进行。 适当的刀具位置偏移量由编程和实际探头与刀具位置之间的偏差自动确定,并输入数值控制装置以修改编程加工操作。 在开始加工之后,在进行最终切割之前至少发生一次工件的探测,并且确定和输入适当的工具位置偏移量,以确保最终表面的尺寸将符合期望的选择性确定的尺寸。 在完成表面探测时显示存在的任何尺寸偏差与每个尺寸的允许加工公差一起表示。