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    • 7. 发明授权
    • Integral skin foam and process for production thereof
    • 整体皮肤泡沫及其生产方法
    • US5693682A
    • 1997-12-02
    • US604071
    • 1996-02-20
    • Edward T. KuczynskiWilliam M. Bayko
    • Edward T. KuczynskiWilliam M. Bayko
    • C08G18/65C08G18/30
    • C08G18/6552C08G18/65C08G2101/0033C08G2101/0058C08G2101/0066C08G2101/0083C08G2410/00
    • A polyurethane foam essentially free of organic carbon-based blowing agent, the polyurethane foam comprising a foam core having a density of from about 5 to about 45 pounds per cubic foot and an integral skin consisting of substantially non-cellular, non-porous polyurethane. The presence of the integral skin is characterized by a compression force deflection index of at least about 1.20, the compression force deflection index being defined as the ratio of (i) the compression force deflection orthogonal to a cross-section of the foam to (ii) the compression force deflection of the foam core, the compression force deflection measured according to ASTM 3574C. In a preferred embodiment, the present polyurethane foam is further characterized by a flexural modulus index of at about 1.60. In another preferred embodiment, the present invention is characterized by a density index of at least about 1.60. These additional preferred features of the present polyurethane foam are further characteristics of a foam having a true integral skin. A process for producing a polyurethane foam having an integral skin using a blowing agent essentially free of organic carbon-based compounds is also described. The process comprising the steps of: contacting a polyol mixture, an isocyanate, an aqueous blowing agent, a catalyst and a chain extending agent to produce a reaction mixture, the polyol mixture consisting of a first polyol having an average equivalent weight greater than about 1000 and a second polyol having an average equivalent weight in the range of from about 150 to about 1000; and expanding the reaction mixture to produce the polyurethane foam. The present polyurethane foam can be used in a number of vehicular (e.g. steering wheel covers, arm rests, head rests, etc.) and non-vehicular (e.g. shoe-soling, furniture, toys, etc) applications.
    • 基本上不含有机碳基发泡剂的聚氨酯泡沫,聚氨酯泡沫包括密度为约5至约45磅/立方英尺的泡沫芯和由基本上非细胞的无孔聚氨酯组成的整体表皮。 整体皮肤的存在的特征在于至少约1.20的压缩力偏转指数,压缩变形指数被定义为(i)与泡沫的横截面垂直的压缩力偏转与(ii )泡沫芯的压缩挠度,根据ASTM 3574C测量的压缩挠度。 在优选的实施方案中,本发明的聚氨酯泡沫体的特征还在于其弯曲模量指数为约1.60。 在另一优选实施方案中,本发明的特征在于至少约1.60的密度指数。 本发明聚氨酯泡沫的这些另外的优选特征是具有真实整体皮肤的泡沫的进一步特征。 还描述了使用基本上不含有机碳基化合物的发泡剂制备具有整体表皮的聚氨酯泡沫的方法。 该方法包括以下步骤:使多元醇混合物,异氰酸酯,含水发泡剂,催化剂和扩链剂接触以产生反应混合物,所述多元醇混合物由平均当量重量大于约1000的第一多元醇组成 和平均当量为约150至约1000的第二多元醇; 并使反应混合物膨胀以生产聚氨酯泡沫。 本发明的聚氨酯泡沫可以用于许多车辆(例如方向盘罩,扶手,头枕等)和非车辆(例如鞋底,家具,玩具等)应用中。