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    • 9. 发明授权
    • Vertically-stacked process reactor and cluster tool system for atomic
layer deposition
    • 用于原子层沉积的垂直堆叠过程反应器和簇工具系统
    • US5879459A
    • 1999-03-09
    • US920708
    • 1997-08-29
    • Prasad N. GadgilThomas E. Seidel
    • Prasad N. GadgilThomas E. Seidel
    • C23C16/44C23C16/455C23C16/54C30B25/12C30B25/14H01L21/205C23C16/00
    • C23C16/45546C23C16/44C23C16/54C30B25/12C30B25/14
    • A low profile, compact atomic layer deposition reactor (LP-CAR) has a low-profile body with a substrate processing region adapted to serve a single substrate or a planar array of substrates, and a valved load and unload port for substrate loading and unloading to and from the LP-CAR. The body has an inlet adapted for injecting a gas or vapor at the first end, and an exhaust exit adapted for evacuating gas and vapor at the second end. The LP-CAR has an external height no greater than any horizontal dimension, and more preferably no more than two-thirds any horizontal dimension, facilitating a unique system architecture. An internal processing region is distinguished by having a vertical extent no greater than one fourth the horizontal extent, facilitating fast gas switching. In some embodiments one substrate at a time is processed, and in other embodiments there may be multiple substrates arranged in the processing region in a planar array. The compact reactor is distinguished by individual injectors, each of which comprise a charge tube formed between a charge valve and an injection valve. The charge valve connects the charge tube to a pressure regulated supply, and the injection valve opens the charge tube into the compact reactor. Rapidly cycling the valves injects fixed mass-charges of gas or vapor into the compact reactor. Multiple such compact reactors are stacked vertically, interfaced into a vacuum handling region having a Z-axis robot and a load/unload opening.
    • 薄型原子层沉积反应器(LP-CAR)具有低轮廓体,其基底处理区域适用于单个基底或平面阵列阵列,以及用于基底装载和卸载的带阀载荷和卸载口 往返于LP-CAR。 主体具有适于在第一端处喷射气体或蒸气的入口和适于在第二端排出气体和蒸汽的排气出口。 LP-CAR具有不大于任何水平尺寸的外部高度,更优选不超过任何水平尺寸的三分之二,有助于独特的系统架构。 内部处理区域的区别在于垂直范围不大于水平范围的四分之一,有利于快速气体切换。 在一些实施例中,一次处理一个基板,并且在其他实施例中,可以在平面阵列中布置在处理区域中的多个基板。 紧凑型反应器由单独的喷射器区分,每个喷射器包括在充气阀和喷射阀之间形成的进料管。 充电阀将充电管连接到压力调节电源,并且注射阀将充电管打开到紧凑型反应堆中。 快速循环阀将气体或蒸气的固定质量注入到紧凑型反应堆中。 多个这样的紧凑型反应堆被垂直堆叠,接合到具有Z轴机器人和装载/卸载开口的真空处理区域中。