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    • 1. 发明授权
    • Method and apparatus for producing MIIIN columns and MIIIN materials grown thereon
    • 用于生产在其上生长的MIIIN柱和MIIIN材料的方法和装置
    • US06692568B2
    • 2004-02-17
    • US09998024
    • 2001-11-30
    • Jerome J. CuomoN. Mark WilliamsAndrew David HanserEric Porter CarlsonDarin Taze Thomas
    • Jerome J. CuomoN. Mark WilliamsAndrew David HanserEric Porter CarlsonDarin Taze Thomas
    • C30B2502
    • C30B29/403C23C14/0063C23C14/355C30B23/00C30B23/002C30B23/005C30B25/18C30B29/406C30B29/605H01J37/3408H01L21/0237H01L21/0242H01L21/02439H01L21/02458H01L21/0254H01L21/0259H01L21/02631
    • A method utilizes sputter transport techniques to produce arrays or layers of self-forming, self-oriented columnar structures characterized as discrete, single-crystal Group III nitride posts or columns on various substrates. The columnar structure is formed in a single growth step, and therefore does not require processing steps for depositing, patterning, and etching growth masks. A Group III metal source vapor is produced by sputtering a target, for combination with nitrogen supplied from a nitrogen-containing source gas. The III/V ratio is adjusted or controlled to create a Group III metal-rich environment within the reaction chamber conducive to preferential column growth. The reactant vapor species are deposited on the growth surface to produce single-crystal MIIIN columns thereon. The columns can be employed as a strain-relieving platform for the growth of continuous, low defect-density, bulk materials. Additionally, the growth conditions can be readjusted to effect columnar epitaxial overgrowth, wherein coalescence of the Group III nitride material occurs at the tops of the columns, thereby forming a substantially continuous layer upon which additional layers can be deposited. The intervening presence of the column structure mitigates thermal mismatch stress between substrates, films, or other layers above and below the columns. A high deposition rate sputter method utilizing a non-thermionic electron/plasma injector assembly is provided to carrying out one or more of the growth steps.
    • 一种方法利用溅射传输技术产生自发成形的自取向柱状结构的阵列或层,其特征在于在各种衬底上分立的单晶III族氮化物柱或柱。 柱状结构在单个生长步骤中形成,因此不需要用于沉积,图案化和蚀刻生长掩模的处理步骤。 通过溅射靶,与从含氮源气体供给的氮组合来制造III族金属源蒸气。 调节或控制III / V比以在反应室内产生有利于优先柱生长的III族金属富含环境。 反应物蒸汽物质沉积在生长表面上以在其上产生单晶M III III柱。 该柱可用作连续的,低缺陷密度的散装材料的生长的应变消除平台。 此外,可以重新调整生长条件以实现柱状外延过度生长,其中III族氮化物材料的聚结发生在柱的顶部,从而形成基本上连续的层,其上可以沉积额外的层。 柱结构的中间存在减轻了衬底,膜或柱之上和之下的其它层中的热失配应力。 提供利用非热离子电子/等离子体注入器组件的高沉积速率溅射方法来执行一个或多个生长步骤。
    • 3. 发明授权
    • Non-thermionic sputter material transport device, methods of use, and materials produced thereby
    • 非热离子溅射材料输送装置,使用方法和由此生产的材料
    • US06787010B2
    • 2004-09-07
    • US09997162
    • 2001-11-29
    • Jerome J. CuomoN. Mark Williams
    • Jerome J. CuomoN. Mark Williams
    • C23C1435
    • C30B23/02C23C14/0063C23C14/3428C23C14/354C23C14/355C30B29/403C30B29/406H01J37/3408
    • A sputter transport device comprises a sealed chamber, a negatively-biased target cathode holder disposed in the chamber, and a substrate holder disposed in the chamber and spaced at a distance from the target cathode. A target cathode is bonded to the target cathode holder. A magnetron assembly is disposed in the chamber proximate to the target cathode. A negatively-biased, non-thermionic electron/plasma injector assembly is disposed between the target cathode and the substrate holder. The injector assembly fluidly communicates with a gas source and includes a plurality of hollow cathodes. Each hollow cathode includes an orifice communicating with the chamber. The device can be used to produce thin-films and ultra-thick materials in polycrystalline, single-crystal and epitaxial forms, and thus to produce articles and devices that are useful as metallic or insulating coatings, and as bulk semiconductor and optoelectronic materials.
    • 溅射输送装置包括密封室,设置在室中的负偏压目标阴极保持器和设置在室中并与靶阴极间隔一定距离的衬底保持器。 目标阴极与目标阴极保持器结合。 磁控管组件设置在靠近目标阴极的腔室中。 负极偏置的非热电子/等离子体注入器组件设置在目标阴极和衬底保持器之间。 喷射器组件与气体源流体连通并且包括多个空心阴极。 每个空心阴极包括与腔连通的小孔。 该器件可用于以多晶,单晶和外延形式生产薄膜和超厚材料,从而生产可用作金属或绝缘涂层以及作为体半导体和光电子材料的制品和器件。
    • 7. 发明授权
    • Hollow cathode enhanced plasma for high rate reactive ion etching and
deposition
    • 用于高速反应离子蚀刻和沉积的空心阴极增强等离子体
    • US4637853A
    • 1987-01-20
    • US759762
    • 1985-07-29
    • Bruce BumbleJerome J. CuomoJoseph S. LoganSteven M. Rossnagel
    • Bruce BumbleJerome J. CuomoJoseph S. LoganSteven M. Rossnagel
    • H05K3/08C23C14/34C23F1/04C23F4/00H01J37/32H01L21/302H01L21/3065B44C1/22C03C15/00C03C25/06C23F1/02
    • H01J37/32082C23C14/34H01J37/32541H01J37/32596H01J2237/3341
    • A metallic hollow cathode electrode structure for use in a RF-RIE sputter/etch system. The electrode defines a critical aspect ratio hollow cathode volume. In accordance with one embodiment of the invention, the electrode structure may consist of two closely spaced metal elements separated by a distance of a few centimeters. The elements are electrically and structurally connected by supports around their outer rim. An RF voltage is applied between the improved hollow cathode electrode structure and an evacuated chamber containing same through a suitable matching network. A plasma gas is supplied to the system from a point outside the electrodes and a suitable pumping system is used to maintain operating pressures in the 0.1 to 400 millitorr range. Samples to be sputtered are then placed on either of the inside electrode surfaces for sputter/etching. The aspect ratio (longest dimension of one of the elements/spacing between the elements) should be at least 4.According to a further embodiment, the hollow cathode electrode structure is characterized by a single plate having a plurality of cylindrical chambers or holes therein, each hole producing a hollow cathode glow when the system is energized. The aspect ratio (largest dimension of the chamber cross-section/depth of the chamber) for this embodiment should be at least 1.5.
    • 用于RF-RIE溅射/蚀刻系统的金属中空阴极电极结构。 电极定义了关键的纵横比空心阴极体积。 根据本发明的一个实施例,电极结构可以由两厘米间隔开的两个紧密间隔的金属元件组成。 元件通过支撑件在其外缘周围电连接和结构连接。 在改进的中空阴极电极结构和通过合适的匹配网络包含它的真空室之间施加RF电压。 从电极外部的点向系统供应等离子体气体,并且使用合适的泵送系统来将操作压力保持在0.1至400毫托范围内。 然后将溅射的样品放置在内部电极表面中用于溅射/蚀刻。 长宽比(元件之一的最长尺寸/元件之间的间隔)应至少为4.根据另一实施例,中空阴极电极结构的特征在于具有多个圆柱形腔室或孔中的单个板, 当系统通电时,每个孔产生空心阴极辉光。 该实施例的纵横比(室的横截面的最大尺寸/室的深度)应至少为1.5。
    • 8. 发明授权
    • Hollow cathode enhanced magnetron sputter device
    • 空心阴极增强磁控溅射装置
    • US4588490A
    • 1986-05-13
    • US736918
    • 1985-05-22
    • Jerome J. CuomoHarold R. KaufmanStephen M. Rossnagel
    • Jerome J. CuomoHarold R. KaufmanStephen M. Rossnagel
    • C23F4/00C23C14/35H01J37/34
    • H01J37/3405
    • A plasma sputter etching/deposition system comprising an electron-emitting hollow cathode arc-source combined with a conventional plasma sputter etching/deposition system such as a magnetron. The electrons emitted are coupled into the intrinsic high energy, e.g., magnetic field and are accelerated by the plasma potential and cause a significant increase plasma density. The resultant combination allows much greater sputtering/deposition efficiency than was possible with previous devices. According to a further aspect of the invention, switched operation is possible, whereby etching may vary from isotropic to anisotropic. A side discharge hollow cathode structure is also described for enhancing certain sputtering/deposition processes, wherein electrons may be emitted from one or more openings at the side of a hollow cathode chamber to achieve more uniform electron emission in a large process chamber.
    • 等离子体溅射蚀刻/沉积系统,其包括与常规等离子体溅射蚀刻/沉积系统如磁控管组合的电子发射空心阴极电弧源。 所发射的电子被耦合到固有的高能量例如磁场中,并被等离子体电势加速并且引起显着增加的等离子体密度。 所得到的组合允许比以前的装置更大的溅射/沉积效率。 根据本发明的另一方面,切换操作是可能的,由此蚀刻可以从各向同性到各向异性。 还描述了用于增强某些溅射/沉积工艺的侧面放电中空阴极结构,其中电子可以从中空阴极室侧面的一个或多个开口发射,以在大的处理室中实现更均匀的电子发射。