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    • 5. 发明授权
    • Extending lifetime of yttrium oxide as a plasma chamber material
    • 延长氧化钇的寿命作为等离子体室材料
    • US08097105B2
    • 2012-01-17
    • US11652048
    • 2007-01-11
    • Hong ShihDuane OutkaShenjian LiuJohn Daugherty
    • Hong ShihDuane OutkaShenjian LiuJohn Daugherty
    • C03B29/00
    • H01J9/24H01J37/32467H01J37/32495Y10T29/4973
    • Two methods of extending the lifetime of yttrium oxide as a plasma chamber material are provided. One method comprises making a three-layer component of a plasma processing chamber by co-sintering a dual-layer green body where one layer comprises ceramic particles and a second layer comprises yttria particles. The two layers are in intimate contact during the sintering process. In a preferred embodiment, the three layer component comprises an outer layer of yttria, an intermediate layer of YAG, and a second outer layer of alumina. Optionally, the disks are pressed together during the sintering process. The resulting three-layer component is very low in porosity. Preferably, the porosity of any of the outer layer of yttria, the intermediate layer of YAG, and the second outer layer of alumina, is less than 3%. The second method comprises sealing an yttria plasma spray coated component by applying a liquid anaerobic sealant with a room temperature viscosity of less than 50 cP to the component by brushing the sealant on all yttria surfaces of the component, wet cleaning the component, curing the wet cleaned component for over 2 hours at a temperature of at least 150° C. in an N2 environment; and, applying a second sealant coat to the cured substrate by repeating the procedure used to apply the first coat.
    • 提供延长作为等离子体室材料的氧化钇的寿命的两种方法。 一种方法包括通过共同烧结双层生坯,制造等离子体处理室的三层组分,其中一层包含陶瓷颗粒,第二层包含氧化钇颗粒。 两层在烧结过程中紧密接触。 在优选的实施方案中,三层组分包括氧化钇的外层,YAG的中间层和氧化铝的第二外层。 可选地,在烧结过程中将盘压在一起。 所得到的三层组分的孔隙率非常低。 优选地,氧化钇的外层,YAG的中间层和氧化铝的第二外层中的任一个的孔隙率小于3%。 第二种方法包括通过将组分的所有氧化钇表面上的密封剂刷刷,将零件的室温粘度低于50cP的液体厌氧密封剂施加到组分上来密封氧化钇等离子喷涂组分,湿清洗组分,固化湿 在N2环境中在至少150℃的温度下清洁组分超过2小时; 并且通过重复用于施加第一涂层的程序将第二密封剂涂层施加到固化的基底上。