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    • 1. 发明授权
    • Method of manufacturing connecting rod
    • 制造连杆的方法
    • US5974663A
    • 1999-11-02
    • US955780
    • 1997-10-22
    • Hideaki IkedaToshikazu MurakamiHaruki KodamaYasutaka MatsueTakao Shinohara
    • Hideaki IkedaToshikazu MurakamiHaruki KodamaYasutaka MatsueTakao Shinohara
    • B23D31/00F16C9/04G11B5/48G11B21/16B23P15/00
    • F16C9/045B23D31/003G11B5/4806G11B21/16Y10T29/49288Y10T29/49291
    • An integral cast-iron connecting rod blank having a smaller-diameter end, a shank, and a larger-diameter end with a crank opening is set on an inclined base, and the tip end of a laser beam applying device is positioned in the larger-diameter end. While a YAG laser beam from the laser beam applying device is being applied to diametrically opposite inner central wall regions of the larger-diameter end, the laser beam applying device is moved to form notches transversely in the respective inner central wall regions. Two spreading elements are placed in the crank opening, and then a tapered wedge is inserted downwardly between the spreading elements. A downward impact point load is applied to a load bearing surface of the wedge thereby to apply spreading forces to the larger-diameter end. A crack starting radially outwardly from the notches is developed in the larger-diameter end, dividing the larger-diameter end into a saddle and a cap. Mating surfaces of the saddle and the cap have interfitting surface irregularities which prevent the saddle and the cap from being combined in wrong orientations. Before the larger-diameter end is split open, the crank opening is finished for roundness while the larger-diameter end is being subjected to the same load as a fastening load by which the saddle and the cap will be fastened by bolts.
    • 具有小直径端部,柄部和具有曲柄开口的较大直径端部的一体铸铁连杆坯料设置在倾斜基座上,并且激光束施加装置的尖端位于较大的 直径结束 当来自激光束施加装置的YAG激光束被施加到大直径端的径向相对的内中心壁区域时,激光束施加装置被移动以在相应的内中心壁区域中横向形成凹口。 两个扩展元件放置在曲柄开口中,然后锥形楔子向下插入在扩展元件之间。 向下的冲击点载荷施加到楔形件的承载表面,从而将扩展力施加到较大直径端。 在较大直径的端部处产生从凹口径向向外开口的裂纹,将较大直径端分成鞍座和盖。 鞍座和盖子的配合表面具有互相配合的表面不规则性,防止鞍座和盖子以错误的方向组合。 在大直径端部分开之前,曲柄开口完成圆形,而较大直径的端部承受与紧固负载相同的载荷,鞍座和盖子将通过螺栓紧固。