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    • 10. 发明申请
    • Organic-Like Casting Process for Water Jackets
    • 有机水铸造工艺
    • US20130098574A1
    • 2013-04-25
    • US13280654
    • 2011-10-25
    • Charles Fabros
    • Charles Fabros
    • B22D25/02B22C9/10B22C1/00B22C9/02
    • B22C9/103B22C9/105B22D19/0009B22D19/0072
    • Heat flow and mechanical strength of an engine component are improved by an organic-like casting core. Hardened granules are formed of a core material having a three-dimensional solid shape. A secondary binder is applied to the hardened granules. A multiplicity of the granules are agglomerated in a master mold in a shape of a water jacket of the engine component, and the secondary binder is hardened to form an organic-like core having a continuous web structure. A plurality of other cores are formed in respective master molds to define respective surfaces of the engine component. The organic-like core is assembled with the other cores to form a casting mold. The engine component is cast by flowing molten metal into the casting mold, thereby forming a continuous parent metal bridging the water jacket having a predetermined porosity. The core material is removed from the engine component after casting.
    • 发动机部件的热流和机械强度通过有机样铸造芯改善。 硬化颗粒由具有三维实心形状的芯材形成。 将次级粘合剂施加到硬化的颗粒上。 多个颗粒在母模中以发动机部件的水套的形状聚集,并且二次粘合剂被硬化以形成具有连续纤维网结构的有机样的芯。 在各个主模具中形成多个其他芯以限定发动机部件的相应表面。 有机样芯与其它芯组装成一个铸模。 通过将熔融金属流入铸模来铸造发动机部件,从而形成桥接具有预定孔隙率的水套的连续母体金属。 在铸造后,芯体材料从发动机部件上移除。