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    • 9. 发明授权
    • Staged aluminum deposition process for filling vias
    • 分阶段铝沉积工艺用于填充过孔
    • US06660135B2
    • 2003-12-09
    • US10038199
    • 2001-12-21
    • Sang-Ho YuYonghwa Chris ChaMurali AbburiShri SinghviFufa Chen
    • Sang-Ho YuYonghwa Chris ChaMurali AbburiShri SinghviFufa Chen
    • C25C1434
    • H01L21/76882
    • A semiconductor metallization process for providing complete via fill on a substrate, free of voids, and a planar metal surface, free of grooves. In one aspect, a refractory layer is deposited onto a substrate having high aspect ratio contacts or vias formed thereon. A conformal PVD metal layer, such as Al or Cu, is then deposited onto the refractory layer at a pressure below about 1 milliTorr. The vias and/or contacts are then filled with metal, such as by reflowing additional metal deposited by physical vapor deposition on the conformal PVD metal layer. The process is preferably performed in an integrated processing system that includes a long throw PVD chamber, wherein a target and a substrate are separated by at least 100 mm, and a hot metal PVD chamber, also serving as a reflow chamber.
    • 一种半导体金属化工艺,用于在没有空隙的基板上提供完整的通孔填充,以及没有凹槽的平面金属表面。 在一个方面,将耐火层沉积在具有高比例接触或在其上形成的通孔的基底上。 然后将保形PVD金属层(例如Al或Cu)以低于约1毫托的压力沉积到耐火层上。 然后,通孔和/或触点用金属填充,例如通过将通过物理气相沉积沉积的附加金属回流到共形PVD金属层上。 该方法优选在包括长抛PVD室的集成处理系统中进行,其中靶和基板被分开至少100mm,以及也用作回流室的热金属PVD室。
    • 10. 发明授权
    • Sputter deposited barrier layers
    • 溅射沉积的阻挡层
    • US06271592B1
    • 2001-08-07
    • US09370088
    • 1999-08-06
    • Edwin KimMichael NamChris ChaGongda YaoSophia LeeFernand DorleansGene Y. KoharaJianming Fu
    • Edwin KimMichael NamChris ChaGongda YaoSophia LeeFernand DorleansGene Y. KoharaJianming Fu
    • H01L2348
    • H01L21/76856C23C14/0641C23C14/0676C23C14/083C23C14/185C23C14/32H01L21/28518H01L21/2855H01L21/76843H01L21/76846H01L21/76855
    • The present disclosure pertains to our discovery that depositing various film layers in a particular order using a combination of Ion Metal Plasma (IMP) and traditional sputter deposition techniques with specific process conditions results in a barrier layer structure which provides excellent barrier properties and allows for metal/conductor filling of contact sizes down to 0.25 micron and smaller without junction spiking. Specifically, the film layers are deposited on a substrate in the following order: (a) a first layer of a barrier metal (M), deposited by IMP sputter deposition; (b) a second layer of an oxygen-stuffed barrier metal (MOx), an oxygen-stuffed nitride of a barrier metal (MNOx), or a combination thereof; (c) a third layer of a nitride of a barrier metal (MNx), deposited by IMP sputter deposition of the barrier metal in the presence of nitrogen; and (d) a fourth, wetting layer of a barrier metal, deposited by traditional sputter deposition. The first layer of barrier metal can optionally be annealed to form a silicide of the barrier metal (MSi2) in order to reduce contact resistance and interdiffusion of the silicon and metal/conductor which may result form overetching of contacts. An additional layer of barrier metal can optionally be deposited between the second oxygen-stuffed layer and the third barrier metal nitride layer in order to further improve the barrier properties of the barrier layer structure and to provide for better metal/conductor fill. A thin layer of metal/conductor may be deposited on the walls of the contact via by “long throw” sputter deposition prior to filling the via with metal/conductor in order to provide more uniform fill. The optimum process conditions for sputter deposition of the barrier layer structure of the invention are disclosed herein.
    • 本公开涉及我们的发现,使用离子金属等离子体(IMP)和具有特定工艺条件的传统溅射沉积技术的组合以特定顺序沉积各种膜层导致阻挡层结构,其提供优异的阻隔性能并允许金属 /导体填充接触尺寸低至0.25微米及更小,无接头尖峰。 具体地,以下列顺序将膜层沉积在衬底上:(a)通过IMP溅射沉积沉积的第一层阻挡金属(M); (b)第二层氧填充阻隔金属(MOx),阻挡金属(MNOx)的氧气氮化物或其组合; (c)通过在氮气存在下通过IMP溅射沉积阻挡金属而沉积的阻挡金属(MNx)的氮化物的第三层; 和(d)通过传统溅射沉积沉积的阻挡金属的第四润湿层。 阻挡金属的第一层可以任意地退火以形成阻挡金属(MSi2)的硅化物,以便降低可能导致触点过蚀刻的硅和金属/导体的接触电阻和相互扩散。 可以可选地在第二氧填充层和第三阻挡金属氮化物层之间沉积另外的阻挡金属层,以便进一步改善阻挡层结构的阻挡性能并提供更好的金属/导体填充。 在通过金属/导体填充通孔之前,可以通过“长抛”溅射沉积将薄的金属/导体层沉积在接触孔的壁上,以便提供更均匀的填充。 本文公开了本发明的阻挡层结构的溅射沉积的最佳工艺条件。