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    • 54. 发明授权
    • Method of making and apparatus for monoblock engine construction
    • 整体发动机制造方法及装置
    • US4938183A
    • 1990-07-03
    • US296633
    • 1989-01-13
    • Nathaniel L. FieldMichael A. Pulick
    • Nathaniel L. FieldMichael A. Pulick
    • B22D19/00F02F1/00F02F1/24F02F7/00
    • F02F1/002B22D19/0009F02F7/0007F02F2001/245F02F2200/06F05C2201/021F05C2201/0439
    • A method of making a cast dual-metal monoblock, by (i) casting an iron-based insert to define walls for one or more chambers or passages for each of combustion, piston reciprocation, gaseous induction and gaseous exhaust; (ii) forming a sand core wrapping directly about said insert to cover such insert except for the extremities of the walls defining the passages for gaseous induction and exhaust and the chamber for piston reciprocation, such extremities being remote from the walls defining the combustion chamber; and (iii) die casting an aluminum-based metal jacket about the assembly of said insert and core wrapping to complete the dual-metal monoblock. Advantageously, in step (ii), there is further included the formation of a top sand core assembly for defining one or more oil and/or valve train passages or chambers, the top sand core assembly being stationed to rest on the insert during casting of the jacket.
    • 通过(i)铸造铁基插入件以限定用于燃烧,活塞往复运动,气体诱导和气体排气中的每一个的一个或多个室或通道的壁的制造铸造双金属整体块的方法; (ii)直接围绕所述插入件形成砂芯以覆盖所述插入件,除了限定用于气体感应和排气的通道的壁的末端以及用于活塞往复运动的腔室,这些端部远离限定燃烧室的壁; 和(iii)围绕所述插入物和芯包装的组件压铸铝基金属护套以完成双金属整体。 有利地,在步骤(ii)中,还包括形成用于限定一个或多个油和/或气门机构通道或室的顶部砂芯组件,顶部砂芯组件驻扎在插入件上, 外套。
    • 57. 发明授权
    • Pressure casting process
    • 压铸工艺
    • US4451974A
    • 1984-06-05
    • US369192
    • 1982-04-16
    • Jobst U. Gellert
    • Jobst U. Gellert
    • B29C45/26B22D17/20B22D17/22B22D18/02B22D19/00B23P15/00B29C37/00B29C45/00B29C45/23B29C45/27B29C45/73B29C45/74H05B3/42H05B3/06
    • H05B3/42B22D17/2038B22D17/2272B22D18/02B22D19/0009B23P15/007B29C45/27Y10T29/49083
    • This invention relates to an improved method of manufacturing a heater nozzle for an injection molding system. The heater nozzle has a helical heating element which is cast into an outer portion around an inner liner through which the melt flows. The outer portion is formed of a conductive material such as a beryllium copper alloy and the inner liner is formed of a durable corrosion resistant material such as stainless steel to provide an excellent combination of these characteristics. The heater nozzle is made by positioning the heating element around a pre-heated solid threaded liner in a mold and pressure casting the beryllium copper outer portion around them. The elongated liner is very accurately located in the mold by having the lower end received in a seat in the mold and the upper end received in an aperture through the plunger as it closes. In another embodiment, the inner liner is provided with a Y-shaped joint by attaching an arm portion to it by brazing them in a vacuum furnace prior to the pressure casting step. After pressure casting, the liner is then drilled to form the melt passage through it and the heater nozzle is machined to remove the projecting ends of the liner and to finish the outside according to predetermined dimensions. This provides a very economical method of making heater nozzles with the necessary combination of characteristics to withstand the operating conditions of a large range of applications.
    • 本发明涉及一种制造注射成型系统加热器喷嘴的改进方法。 加热器喷嘴具有螺旋加热元件,该螺旋加热元件被浇铸成围绕熔融物流过的内衬层的外部部分。 外部由诸如铍铜合金的导电材料形成,内衬由耐腐蚀材料如不锈钢形成,以提供这些特性的优异组合。 加热器喷嘴通过将加热元件围绕预成型的实心螺纹衬套定位在模具中并将其周围的铍铜外部部分压力铸造而制成。 细长的衬垫通过使下端容纳在模具中的座中而非常精确地位于模具中,并且上端在其闭合时通过柱塞容纳在孔中。 在另一个实施例中,通过在压力铸造步骤之前将它们固定在真空炉中,通过将臂部分附接到其上而将内衬设置有Y形接头。 在压力铸造之后,然后钻出衬里以形成通过其的熔体通道,并且加热器喷嘴被加工以去除衬套的突出端并根据预定尺寸来完成外部。 这提供了一种非常经济的制造加热器喷嘴的方法,其具有必要的特性组合以经受大范围应用的操作条件。
    • 58. 发明授权
    • Composite casting method
    • 复合铸造法
    • US3878880A
    • 1975-04-22
    • US37351473
    • 1973-06-25
    • CURTISS WRIGHT CORP
    • JONES CHARLES
    • B22D19/00B22D19/08
    • B22D19/0009F02B2053/005Y10T29/49272Y10T29/49984
    • A method of producing a casting of a basis metal having a transplanted facing of a very hard material. Hard facing materials such as refractory metals and cemented carbides are sprayed by a metalizing gun in a layer onto a core piece, an intermediate layer of metal is then sprayed onto the first layer to protect the brittle hard facing material from the thermal shock of casting temperatures, the core piece positioned in a mold as at least a portion of the cavity wall thereof, an a casting formed against and interlocking with the intermediate layer. The casting and core piece are removed from the mold and the core piece detached from the casting, leaving the first layer as an integral part of the casting having a hard surface.
    • 一种生产具有非常硬的材料的移植面的基础金属铸件的方法。 难熔金属和硬质合金等硬质材料通过金属化枪喷涂在芯片上,然后将金属中间层喷涂到第一层上,以保护脆性硬质材料免受铸造温度的热冲击 芯部件定位在模具中作为其空腔壁的至少一部分,与中间层形成并与之互锁的铸件。 将铸件和芯片从模具中取出并且芯片与铸件分离,留下第一层作为具有硬表面的铸件的整体部分。