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1. 发明专利

JP2009138143A Method for recycling fiber-reinforced plastic 有权
标题翻译：回收纤维增强塑料的方法
公开(公告)号：JP2009138143A
公开(公告)日：2009-06-25
申请号：JP2007317513
申请日：2007-12-07
申请人： Kojima Sangyo Kk , Toyota Motor Corp , トヨタ自動車株式会社 , 小島産業株式会社
发明人： TAKAHASHI NAOYOSHI , NAGASE TETSUJI
IPC分类号： C08J11/10 , B29B7/90 , B29B9/14 , B29B17/00
CPC分类号： B29B17/02 , B29B9/14 , B29B2017/0496 , B29K2105/06 , B29K2307/04 , B29K2707/04 , Y02W30/622 , Y02W30/625
摘要： PROBLEM TO BE SOLVED: To provide a method for recycling a fiber-reinforced plastic, which is capable of providing a recycled material of a fiber-reinforced plastic being excellent in strength property.
SOLUTION: There is provided a method for recycling a fiber-reinforced plastic comprising a carbon fiber and a thermoset resin (epoxy resin), which includes a first process of subjecting a fiber-reinforced plastic material B to heat treatment to burn and completely blow off the epoxy resin to produce a detoxified material; and a second process of applying or spraying a sizing agent to this detoxified material to produce a strip-shaped detoxified material B' and kneading the strip-shaped detoxified material and a thermoplastic resin (polypropylene) to produce a recycled material having a carbon fiber of short fiber.
COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种能够提供强度性能优异的纤维增强塑料的回收材料的纤维增强塑料的再循环方法。提供一种再循环纤维增强塑料的方法，所述纤维增强塑料包括碳纤维和热固性树脂（环氧树脂），其包括使纤维增强塑料B经受热处理烧伤的第一过程，以及彻底吹除环氧树脂产生解毒材料; 以及向该解毒材料施加或喷涂施胶剂以产生条状解毒材料B'并捏合带状解毒材料和热塑性树脂（聚丙烯）的第二种方法，以生产具有碳纤维的再循环材料短纤维。版权所有（C）2009，JPO＆INPIT

2. 发明专利

JP2013039672A Connection method and connection structure of resin member 有权
标题翻译：树脂成员的连接方法和连接结构
公开(公告)号：JP2013039672A
公开(公告)日：2013-02-28
申请号：JP2011175847
申请日：2011-08-11
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： TAKAHASHI NAOYOSHI , KAGEYAMA YASUSHI
IPC分类号： B29C65/60
CPC分类号： B29C65/18 , B29C65/564 , B29C65/602 , B29C65/72 , B29C65/7437 , B29C66/112 , B29C66/1122 , B29C66/131 , B29C66/1312 , B29C66/21 , B29C66/43 , B29C66/524 , B29C66/532 , B29C66/545 , B29C66/61 , B29C66/71 , B29C66/721 , B29C66/72141 , B29C66/72523 , B29C66/81422 , B29C66/81423 , B29C66/81429 , B29C66/8242 , B29C66/8322 , B29K2023/06 , B29K2023/12 , B29K2025/06 , B29K2027/06 , B29K2033/12 , B29K2055/02 , B29K2059/00 , B29K2063/00 , B29K2067/003 , B29K2077/00
摘要： PROBLEM TO BE SOLVED: To provide a connection method and a connection structure of resin member, capable of markedly lessening the cut amount of one-directional fiber material that constitutes UD material by means of a rivet as compared to the conventional connection method and connection structure and, therefore, capable of obtaining a connection structure having high connection strength when resin members are connected by themselves with self-pierce rivet, when at least one side of resin member is the UD material.SOLUTION: In the connection method of resin member for connecting superimposed portions of the resin members 5, 6, the resin members 5, 6 are one-directional materials prepared by orienting, in one direction, fiber materials (continuous fibers 5b, 6b) therein. The connection method includes: a step of preparing the rivet 4 having an opening 4c on a barrel part 4a; and a step of superimposing parts of the resin members 5, 6 by themselves, positioning the rivet 4 on the above side of the superimposition portions so that the opening 4c is directed to the direction where the fiber materials 6b, 5b are oriented and, thereafter, driving the rivet 4 to allow the rivet 4 to reach an inner part of the resin member 5 of the lowermost layer.
摘要翻译：要解决的问题：为了提供树脂构件的连接方法和连接结构，与传统的连接方法相比，能够显着地减少利用铆钉构成UD材料的单向纤维材料的切割量并且因此当树脂构件的至少一侧是UD材料时，当树脂构件自身与自穿孔铆接件连接时，能够获得具有高连接强度的连接结构。解决方案：在用于连接树脂构件5,6的重叠部分的树脂构件的连接方法中，树脂构件5,6是通过沿一个方向将纤维材料（连续纤维5b， 6b）。连接方法包括：准备在筒部4a上具有开口4c的铆钉4的步骤; 以及将树脂构件5,6的一部分自身重叠的步骤，将铆钉4定位在叠合部的上侧，使得开口4c朝向纤维材料6b，5b的取向方向，之后驱动铆钉4使铆钉4到达最下层的树脂部件5的内部。版权所有（C）2013，JPO＆INPIT

3. 发明专利

JP2013035244A Fiber-reinforced resin molding and vehicle interior material using the same 有权
标题翻译：使用其的纤维增强树脂成型和车辆内部材料
公开(公告)号：JP2013035244A
公开(公告)日：2013-02-21
申请号：JP2011175152
申请日：2011-08-10
申请人： Toyota Motor Corp , トヨタ自動車株式会社 , Kurabo Ind Ltd , 倉敷紡績株式会社
发明人： NAGASE TAKASHI , YOMODA HIDETOSHI , TAKAHASHI NAOYOSHI , KASUYA AKIRA , MIHARA AYAKO
IPC分类号： B32B5/24 , B29C43/18 , B29K101/12 , B29K105/04 , B29K105/08 , B60R13/02
摘要： PROBLEM TO BE SOLVED: To provide a fiber-reinforced resin molding reduced in the generation of wrinkles of a surface, and to provide a vehicle interior material using the same.SOLUTION: This fiber-reinforced resin molding 100 is obtained by pasting fiber-reinforced resin sheets 1 and a resin foam sheet 2. In the fiber-reinforced resin molding 100, the fiber-reinforced resin sheets 1 (1a, 1b) are arranged on main faces at both sides of the resin foam sheet 2, respectively, and a layer 3 to be coated which is formed of a resin foam or a fiber aggregate is formed on the main face at a side where at least one fiber-reinforced resin sheet 1a does not contact with the resin foam sheet 2, and compression-molded into a prescribed shape. The fiber-reinforced resin molding 100 is used as the vehicle interior material.
摘要翻译：要解决的问题：提供减少表面皱纹产生的纤维增强树脂成型体，并提供使用其的车辆内部材料。解决方案：通过粘贴纤维增强树脂片1和树脂发泡片2获得该纤维增强树脂成型体100.在纤维增强树脂成型体100中，纤维强化树脂片1（1a，1b）分别设置在树脂发泡体片2的两侧的主面上，在主面上形成由树脂发泡体或纤维集合体形成的被涂层3，增强树脂片1a不与树脂发泡片2接触，并且被压缩成规定的形状。纤维增强树脂成型体100用作车辆内部材料。版权所有（C）2013，JPO＆INPIT

4. 发明专利

JP2012232453A Method and structure for joining fiber-reinforced resin material 有权
标题翻译：加工纤维增强树脂材料的方法与结构
公开(公告)号：JP2012232453A
公开(公告)日：2012-11-29
申请号：JP2011101556
申请日：2011-04-28
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： KAGEYAMA YASUSHI , TAKAHASHI NAOYOSHI
IPC分类号： B29C65/02
摘要： PROBLEM TO BE SOLVED: To provide a method for joining fiber-reinforced resin materials, which can join fiber-reinforced resin materials to each other in a short time at a high joining strength, and to provide a joining structure of fiber-reinforced resin materials.SOLUTION: The joining method includes: a step of making at least parts of fiber-reinforced resin materials 1, 2 formed of a thermoplastic resin overlap with each other so that two matrix resins 1a, 2a form an overlapping part, and disposing a fiber-reinforced resin sheet 3 formed of a thermoplastic resin on an upper surface of the overlapping part so that a matrix resin 3a softens the matrix resin in the overlapping part; and a step of pressing a pressing pin P into the fiber-reinforced resin sheet 3 from an upper side so as to make part of the fiber-reinforced resin sheet 3 and part of the pressing pin P reach an intermediate position of the fiber-reinforced resin material 2 as the lowermost layer, and after removing the pressing pin P, then setting all the matrix resins to join the overlapping part of two fiber-reinforced resin materials 1, 2 together with the fiber-reinforced resin sheet 3 that has been pressed into and deformed.
摘要翻译：要解决的问题：提供一种纤维增强树脂材料的接合方法，其可以在短时间内以高接合强度将纤维增强树脂材料彼此接合，并且提供纤维增强树脂材料的接合结构，增强树脂材料。解决方案：接合方法包括：使至少部分由热塑性树脂形成的纤维增强树脂材料1,2彼此重叠的步骤，使得两个基体树脂1a，2a形成重叠部分，并且设置在重叠部分的上表面上由热塑性树脂形成的纤维增强树脂片3，使得基体树脂3a软化重叠部分中的基体树脂; 以及从上侧将加压销P压入纤维强化树脂片3的步骤，以使纤维增强树脂片3的一部分和压销P的一部分达到纤维增强树脂片3的中间位置树脂材料2作为最下层，并且在移除压脚P之后，将所有的基体树脂与已压制的纤维增强树脂片3一起设置成将两根纤维增强树脂材料1,2的重叠部分连接在一起进入和变形。版权所有（C）2013，JPO＆INPIT

5. 发明专利

JP2008000930A Press molding method of frp base material 审中-公开
标题翻译： FRP基材的压制成型方法
公开(公告)号：JP2008000930A
公开(公告)日：2008-01-10
申请号：JP2006170592
申请日：2006-06-20
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： TAKAHASHI NAOYOSHI
IPC分类号： B29C43/18 , B29K105/08
摘要： PROBLEM TO BE SOLVED: To provide a press molding method of an FRP base material constituted so as to avoid the contact of a mold with an FRP base material at the time of press molding to prevent the damage of the FRP base material.
SOLUTION: In the press molding method of the FRP base material by using the mold having an upper mold and a lower mold to arrange the FRP base material between the upper and lower molds and press-molding the FRP base material, at least one FRP base material protecting sheet is held between the FRP base material, the upper mold and the lower mold.
COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供一种FRP基材的压制成型方法，其构成为避免在压制成型时模具与FRP基材的接触，以防止FRP基材的损坏。解决方案：在使用具有上模和下模的模具的FRP基材的压制成型方法中，将FRP基材在上模和下模之间布置，并对FRP基材进行加压成型，至少一个FRP基材保护片保持在FRP基材，上模和下模之间。版权所有（C）2008，JPO＆INPIT

6. 发明专利

JP2013035247A Fiber-reinforced resin molding and vehicle interior material using the same 有权
标题翻译：使用其的纤维增强树脂成型和车辆内部材料
公开(公告)号：JP2013035247A
公开(公告)日：2013-02-21
申请号：JP2011175155
申请日：2011-08-10
申请人： Toyota Motor Corp , トヨタ自動車株式会社 , Kurabo Ind Ltd , 倉敷紡績株式会社
发明人： NAGASE TAKASHI , YOMODA HIDETOSHI , TAKAHASHI NAOYOSHI , KASUYA AKIRA , MIHARA AYAKO
IPC分类号： B32B5/24 , B29C43/18 , B29C43/34 , B29C70/10 , B29K101/12 , B29K105/04 , B29K105/08 , B60R13/02
摘要： PROBLEM TO BE SOLVED: To provide a fiber-reinforced resin molding suppressed in hang-down at a high temperature, and to provide a vehicle interior material using the same.SOLUTION: This fiber-reinforced resin molding 100 is obtained by pasting fiber-reinforced resin sheets 1, 3 and a resin foam sheet 2. The fiber-reinforced resin sheets 1, 3 are arranged on main surfaces at both sides of the resin foam sheet 2, respectively, and fiber density of the first fiber-reinforced resin sheet 1 contacting with one main surface of the resin foam sheet 2 is higher than the fiber density of the second fiber-reinforced resin sheet 3 contacting with the other main surface of the resin foam sheet 2. The fiber-reinforced resin molding 100 is used as the vehicle interior material.
摘要翻译：要解决的问题：提供一种抑制高温下来的纤维增强树脂成型体，并提供使用其的车辆内部材料。解决方案：通过粘贴纤维增强树脂片1,3和树脂发泡片2获得该纤维增强树脂成型体100.纤维增强树脂片1,3布置在主体表面的两侧树脂发泡片2的纤维密度与第一纤维强化树脂片1与树脂发泡片2的一个主面接触的纤维密度高于与第二纤维强化树脂片3的另一个主面接触的纤维密度树脂发泡片2的表面。纤维增强树脂成型体100用作车辆内部材料。版权所有（C）2013，JPO＆INPIT

7. 发明专利

JP2013002505A Connecting method and connecting structure of resin member 有权
标题翻译：树脂成员的连接方法和连接结构
公开(公告)号：JP2013002505A
公开(公告)日：2013-01-07
申请号：JP2011132541
申请日：2011-06-14
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： TAKAHASHI NAOYOSHI , KAGEYAMA YASUSHI
IPC分类号： F16B5/04 , F16B19/08
CPC分类号： B29C65/3444 , B29C65/564 , B29C65/602 , B29C65/72 , B29C65/7437 , B29C66/112 , B29C66/1122 , B29C66/131 , B29C66/1312 , B29C66/21 , B29C66/43 , B29C66/524 , B29C66/532 , B29C66/545 , B29C66/61 , B29C66/71 , B29C66/721 , B29C66/7212 , B29C66/72141 , B29C66/72143 , B29C66/72523 , B29C66/73921 , B29C66/81422 , B29C66/81423 , B29C66/81429 , B29C66/8242 , B29C66/8322 , B29K2307/04 , B29K2309/08 , B29K2277/10 , B29K2023/06 , B29K2023/12 , B29K2025/06 , B29K2027/06 , B29K2033/12 , B29K2055/02 , B29K2059/00 , B29K2063/00 , B29K2067/003 , B29K2077/00
摘要： PROBLEM TO BE SOLVED: To provide a connecting method and structure for a resin member designed to connect two or more resin members formed of thermoplastic resin by using a self-pierce rivet, and to ensure sealing performance on the interface of the two resin members to be connected, while achieving a connection structure of high connecting strength.SOLUTION: The connecting method for resin members includes: a first step of laminating two or more resin members 5, 6 across a conductive metal plate 7, and striking a self-pierce rivet 4 from above the laminated part into the lowermost resin member 5; and a second step of heating the metal plate 7 so as to melt the adjacent resin members 6, 5, at least at the interface with the metal plate 7, so that the molten resin is deposited on the metal plate 7, and connecting the resin members 5, 6 by rivet connection, deposition of molten resin, and burr 7a generated when the self-pierce rivet 4 penetrates through the metal plate 7 and caught in a resin member 5 lower than the metal plate 7.
摘要翻译：要解决的问题：为了提供一种树脂构件的连接方法和结构，该树脂构件被设计成通过使用自穿孔铆钉连接由热塑性树脂形成的两个或更多个树脂构件，并且确保两者的界面上的密封性能要连接的树脂构件，同时实现高连接强度的连接结构。解决方案：树脂构件的连接方法包括：跨导电金属板7层压两个或更多个树脂构件5,6的第一步骤，并将自穿孔铆钉4从层压部分上方打入最下面的树脂会员5 以及第二步骤，至少在与金属板7的界面处，使金属板7加热以使相邻的树脂构件6,5熔化，使得熔融树脂沉积在金属板7上，并将树脂通过铆钉连接构件5,6，熔融树脂沉积，以及当自穿孔铆钉4穿过金属板7并被卡在低于金属板7的树脂构件5中时产生的毛刺7a。版权所有（ C）2013，JPO＆INPIT

8. 发明专利

JP2010031088A Partially impregnated tow prepreg and apparatus for producing the same 审中-公开
标题翻译：部分暗示了制作方法及其制作方法
公开(公告)号：JP2010031088A
公开(公告)日：2010-02-12
申请号：JP2008192412
申请日：2008-07-25
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： TAKAHASHI NAOYOSHI
IPC分类号： C08J5/24 , B32B5/08
摘要： PROBLEM TO BE SOLVED: To provide a partially impregnated tow prepreg which surely secure a deairing pathway in forming, so that deairing is rapidly and easily achieved.
SOLUTION: The partially impregnated tow prepreg 1 has a configuration structure in which an impregnated part 4 impregnated with a matrix resin and an unimpregnated part 3 not impregnated with the matrix resin are aligned in the width direction of the tow 2. When a fabric 5 is formed using the partially impregnated tow prepreg 1 and a plurality of such fabrics 5 are laminated to form a laminate 6, the unimpregnated parts 3 overlap each other and air ways which communicate with each other in the laminating direction can be formed. Accordingly, a deairing pathway is surely secured in the laminating direction of the laminate 6 and deairing is rapidly and easily achieved.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供一种部分浸渍的丝束预浸料，其可靠地固定成型中的脱气路径，使得脱气快速且容易地实现。解决方案：部分浸渍的丝网预浸料1具有其中浸渍有基质树脂的浸渍部分4和未浸渍基质树脂的未浸渍部分3在丝束2的宽度方向上排列的构造结构。当使用部分浸渍的丝网预浸料坯1形成织物5，并且层叠多个这种织物5以形成层压体6，未浸渍部分3彼此重叠，并且可以形成在层叠方向上彼此连通的空气流。因此，能够确切地确保层合体6的层叠方向的脱气通路，能够快速，容易地进行脱气。版权所有（C）2010，JPO＆INPIT

9. 发明专利

JP2013039673A Device and method for molding and connecting two or more resin members 有权
标题翻译：用于模制和连接两个或多个树脂成员的装置和方法
公开(公告)号：JP2013039673A
公开(公告)日：2013-02-28
申请号：JP2011175849
申请日：2011-08-11
申请人： Toyota Motor Corp , トヨタ自動車株式会社
发明人： TAKAHASHI NAOYOSHI , KAGEYAMA YASUSHI
IPC分类号： B29C69/00
摘要： PROBLEM TO BE SOLVED: To provide a device and a method for molding and connecting two or more resin members, capable of making an operation for reforming warping, deformation or the like of a connection portion of a resin member unnecessary when molding two or more resin members and further connecting the two or more molded resin members with a self-pierce rivet and, thereby, capable of improving the manufacturing efficiency and shortening a manufacturing time.SOLUTION: The device 10 includes: a molding mold composed of an upper mold 1 and a lower mold 2; a core cylinder 3 in the molding mold; and a driving means for driving the self-pierce rivet 4 into a cavity, wherein a first melt resin body J1' and a second melt resin body J2' are respectively molded in a first cavity space C1 between the core cylinder 3 and the upper mold 1 and a second cavity space C2 between the core cylinder 3 and the lower mold 2, the core cylinder 3 is detached before both melt resin bodies J1', J2' are cured, the self-pierce rivet 4 is driven into superimposed portions J1'a, J2'a of both melt resin bodies J1', J2', both melt resin bodies J1', J2' are cured, two or more resin members J1", J2 are molded and the rivet connection thereof is performed.
摘要翻译：要解决的问题：为了提供一种用于模制和连接两个或更多个树脂构件的装置和方法，当模制两个时，能够使树脂构件的连接部分的重整翘曲，变形等操作变得不必要或更多的树脂构件，并且进一步将两个或多个模制树脂构件与自穿孔铆钉连接，从而能够提高制造效率并缩短制造时间。解决方案：装置10包括：由上模1和下模2组成的模制模具; 成型模具中的芯筒3; 以及用于将自穿孔铆钉4驱动到空腔中的驱动装置，其中第一熔化树脂体J1'和第二熔化树脂体J2'分别模制在芯筒3和上模具之间的第一空腔C1中 1和芯筒3与下模具2之间的第二腔空间C2，在两个熔融树脂体J1'，J2'固化之前，芯筒3被分离，自穿孔铆钉4被驱动成叠合部分J1' 两个熔融树脂体J1'，J2'的两个熔融树脂体J1'，J2'的两个或更多个树脂构件J1“，J2'的两个或更多个树脂构件J1”，J2'的一个，J2'a固化，并且进行铆接连接。版权所有（C）2013，JPO＆INPIT

10. 发明专利

JP2013035246A Fiber-reinforced resin molding and vehicle interior material using the same 有权
标题翻译：使用其的纤维增强树脂成型和车辆内部材料
公开(公告)号：JP2013035246A
公开(公告)日：2013-02-21
申请号：JP2011175154
申请日：2011-08-10
申请人： Toyota Motor Corp , トヨタ自動車株式会社 , Kurabo Ind Ltd , 倉敷紡績株式会社
发明人： NAGASE TAKASHI , YOMODA HIDETOSHI , TAKAHASHI NAOYOSHI , KASUYA AKIRA , MIHARA AYAKO
IPC分类号： B32B5/24 , B29C43/18 , B29C43/34 , B29C70/10 , B29K105/04 , B29K105/08 , B29L31/58 , B60R13/02
摘要： PROBLEM TO BE SOLVED: To provide a fiber-reinforced resin molding suppressed in hang-down at a high temperature.SOLUTION: In this fiber-reinforced resin molding 100, fiber-reinforced resin sheets 1, 3 including one or more layers of one-way sheets in which composite fibers are aligned in one way are arranged on main surfaces at both sides of a resin foam sheet 2, and an alignment direction of the composite fibers at the one-way sheet 1c of the first fiber-reinforced resin sheet 1 contacting with one main surface of the resin foam sheet 2 and an alignment direction of the composite fibers at the one-way sheet 3c of the second fiber-reinforced resin sheet 3 contacting with the other main surface of the resin foam sheet 2 differ from each other. Furthermore, the first fiber-reinforced resin sheet 1 and the second fiber-reinforced resin sheet 3 include two or more layers of the corresponding one-way sheets. Preferably, a lamination order of the one-way sheets at the first fiber-reinforced resin sheet 1 and a lamination order of the one-way sheets at the second fiber-reinforced resin sheet 3 differ from each other. The fiber-reinforced resin molding 100 is used as a vehicle interior material.
摘要翻译：要解决的问题：提供在高温下抑制的下降的纤维增强树脂成型体。解决方案：在这种纤维增强树脂模制品100中，包括一层或多层单向片材的纤维增强树脂片材1,3，其中复合纤维以单向对准的方式布置在主表面两侧的主表面上树脂发泡片2和第一纤维强化树脂片1的单向片1c上的复合纤维与树脂发泡片2的一个主表面接触的复合纤维的取向方向和复合纤维的排列方向第二纤维强化树脂片材3与树脂发泡体片材2的另一个主表面接触的单向片材3c彼此不同。此外，第一纤维强化树脂片1和第二纤维强化树脂片3包括两层以上的相应的单向片。优选地，第一纤维强化树脂片1处的单向片的层叠顺序和第二纤维强化树脂片3上的单向片的层叠顺序彼此不同。纤维增强树脂成型体100用作车辆内饰材料。版权所有（C）2013，JPO＆INPIT

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