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    • 2. 发明专利
    • Electrostatic coating apparatus and grounded state inspection method
    • 静电涂层装置和接地状态检测方法
    • JP2014079704A
    • 2014-05-08
    • JP2012229427
    • 2012-10-17
    • Trinity Industrial Co Ltdトリニティ工業株式会社Toyota Motor Corpトヨタ自動車株式会社Yushin Koki Kk友信工機株式会社
    • UMEKI MASAYUKIKAWAMOTO AKIHIROFUJIWARA SHIGEKIYAMAZAKI ISAMUNAGAI KIMIYOSHI
    • B05B5/053B05B15/00B05D1/04
    • PROBLEM TO BE SOLVED: To determine a cause of abnormality of grounded state in an inspection of the grounded state of an object to be coated.SOLUTION: An electrostatic coating apparatus 1 includes: a coating gun 2; a voltage application device 4; a current measuring device 5; and a surface potential measuring device 6. The coating gun 2 to which high voltage has been applied from the voltage application device 4 is positioned with respect to the object CD to be coated while the coating is not jetted toward the object CD to be coated, the current flowing in the coating gun 2 is measured with the current measuring device 5, and after an electric charge is charged on the object CD to be coated using the coating gun 2 to which high voltage has been applied, a surface potential of the object CD to be coated is measured with the surface potential measuring device 6. The grounded state of the object CD to be coated is inspected based on the current measured with the current measuring device 5 and the surface potential measured with the surface potential measuring device 6. When there is abnormality in the grounded state of the object CD to be coated, a cause of abnormality of the grounded state is determined based on the measured current and surface potential.
    • 要解决的问题:在检查待涂覆物体的接地状态时,确定接地状态异常的原因。解决方案:静电涂覆装置1包括:喷枪2; 电压施加装置4; 电流测量装置5; 和表面电位测定装置6.从电压施加装置4向其施加高电压的涂料枪2相对于待涂布的对象物CD定位,同时不向被涂物体喷射涂层, 用电流测量装置5测量在喷枪2中流动的电流,并且在使用已经施加了高电压的涂布枪2对要涂覆的对象CD进行电荷充电之后,物体的表面电位 使用表面电位测量装置6测量待涂覆的CD。基于用电流测量装置5测量的电流和用表面电位测量装置6测量的表面电位检查待涂覆的对象CD的接地状态。 当要涂覆的对象CD的接地状态有异常时,基于测量的电流和表面电位来确定接地状态异常的原因。
    • 3. 发明专利
    • Electrostatic coating apparatus and grounded state inspection method
    • 静电涂层装置和接地状态检测方法
    • JP2014079702A
    • 2014-05-08
    • JP2012229425
    • 2012-10-17
    • Trinity Industrial Co Ltdトリニティ工業株式会社Toyota Motor Corpトヨタ自動車株式会社Yushin Koki Kk友信工機株式会社
    • UMEKI MASAYUKIKAWAMOTO AKIHIROFUJIWARA SHIGEKIYAMAZAKI ISAMUASADA YASUNARINAGAI KIMIYOSHI
    • B05B15/00B05B5/04B05D1/04
    • PROBLEM TO BE SOLVED: To provide an electrostatic coating apparatus and the like which achieve shortening of inspection time for grounded state of an object to be coated, enable manufacturing equipment to be miniaturized and simplified, the equipment cost to be reduced, and which can detect deviation of an arrangement position of the object to be coated, and the inspection accuracy of which can be improved.SOLUTION: An electrostatic coating apparatus 1 includes: a coating gun 2; a voltage application device 4 which applies high voltage to the coating gun 2; and a current measuring device 5 which measures current flowing in the coating gun 2. The coating gun 2 to which the high voltage has been applied from the voltage application device 4 is arranged at positions of at least three or more places a certain distance away from the object CD to be coated which is supposed to be arranged in a normal position while coating is not jetted toward an object CD to be coated, the current flowing in the coating gun 2 is measured at each of the positions by the current measuring device 5. The grounded state of the object CD to be coated is inspected based on a plurality of the currents measured by the current measuring device 5.
    • 要解决的问题:为了提供一种能够缩短被涂物的接地状态的检查时间的静电涂布装置等,能够使制造装置小型化,简化化,设备成本降低,能够检测 被涂物的布置位置的偏差,并且可以提高其检查精度。解决方案:静电涂布装置1包括:喷枪2; 施加高电压给电喷枪2的电压施加装置4; 以及电流测量装置5,其测量在喷枪2中流动的电流。从施加电压装置4施加了高电压的涂料枪2布置在距离一定距离至少三个以上的位置 被涂布的物体CD被涂布的正常位置未被喷射到待涂覆的物体CD上时,通过电流测量装置5在每个位置处测量在喷枪2中流动的电流 基于由当前测量装置5测量的多个电流来检查待涂覆的对象CD的接地状态。
    • 4. 发明专利
    • Electrostatic coating apparatus
    • 静电涂装置
    • JP2011255277A
    • 2011-12-22
    • JP2010130282
    • 2010-06-07
    • Toyota Motor CorpYushin Koki Kkトヨタ自動車株式会社友信工機株式会社
    • YAMAZAKI ISAMUASADA YASUNARINAGAI KIMIYOSHIKAWAMOTO ATSUSHI
    • B05B5/04
    • PROBLEM TO BE SOLVED: To provide an electrostatic coating apparatus which increases strength of an electric field formed between an external electrode and an object to be coated, and an electrostatic charge amount of coating material particles, and can aim at improvement in deposition efficiency when performing electrostatic coating using a conductive coating material of an aqueous coating material or the like using an electrostatic coating apparatus of a rotation atomizing formula having an atomizing part consisting of an insulator.SOLUTION: The electrostatic coating apparatus 1 includes: a coating gun having a bell cup 4a consisting of an insulator, and an air nozzle 6 which blows off a shaping air; an external electrode 7 which is to form an electric field with a work, and electrically insulated with a bell cup 4a; a high voltage generator 5 which impresses high voltage to the external electrode 7; and controller which controls high voltage. In the electrostatic coating apparatus 1 for performing electrostatic coating using an aqueous coating material, an end part 7a of the external electrode 7 is arranged at an attraction region of the shaping air of an back of the bell cup 4a.
    • 要解决的问题:提供一种增加在外部电极和被涂物之间形成的电场的强度的静电涂敷装置和涂覆材料颗粒的静电电荷量,并且可以旨在改善沉积 使用具有由绝缘体构成的雾化部的旋转雾化式的静电涂布装置,使用水性涂料等的导电性涂料进行静电涂布时的效率。 < P>解决方案:静电涂覆装置1包括:具有由绝缘体构成的钟形杯4a和吹塑成型空气的空气喷嘴6的喷枪; 外部电极7,其与工件形成电场,并与钟形杯4a电绝缘; 高压发生器5,其向外部电极7施加高电压; 和控制器控制高压。 在使用水性涂料进行静电涂布的静电涂布装置1中,外部电极7的端部7a布置在钟形杯4a的后部的成形空气的吸引区域。 版权所有(C)2012,JPO&INPIT
    • 5. 发明专利
    • Airless spray coating apparatus
    • 无气喷涂设备
    • JP2009248020A
    • 2009-10-29
    • JP2008100535
    • 2008-04-08
    • Ransburg Ind KkToyota Motor Corpトヨタ自動車株式会社ランズバーグ・インダストリー株式会社
    • YAMAZAKI ISAMUMITSUI MICHIOHOSODA TOSHIO
    • B05B1/14
    • PROBLEM TO BE SOLVED: To provide an airless spray coating apparatus not only contributing to the improvement of atomization extent but also greatly to securing the evenness of atomization. SOLUTION: A plurality of minute coating material nozzles having an opening diameter of 0.02-0.10 mm are linearly arranged in front of a front wall of a nozzle head 1, and a coating material M is fed to the nozzle head 1 from a coating material supplying device 3 with a low pressure of 1-3 MPa to eject from a plurality of the coating material nozzles. A desired coating material ejecting amount is secured even under the condition of a minute opening diameter of the coating material nozzles 2 and a lowered coating material pressure since a plurality of the coating nozzles 2 are provided. In addition, atomization is enhanced by minifying the opening diameter of each coating material nozzle 2 so as to thinning a liquid thread ejected from the coating material nozzle 2, and the evenness of atomization rises by suppressing turbulent flow in the vicinity of nozzle outlets to the extent of lowering the coating material pressure. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种无气喷涂装置,不仅有助于提高雾化程度,而且大大地有助于确保雾化的均匀性。 解决方案:开口直径为0.02-0.10mm的多个微小涂料喷嘴直线地布置在喷嘴头1的前壁的前面,并且涂料M从喷嘴头1被供给到喷嘴头1 涂料供给装置3以1-3MPa的低压从多个涂料喷嘴排出。 即使在涂料喷嘴2的微小开口直径的条件下也能够确保期望的涂布材料喷射量,并且由于设置了多个涂布喷嘴2,涂层材料的压力降低。 此外,通过减少每个涂料喷嘴2的开口直径,从而使从涂料喷嘴2喷出的液态线变薄,增强了雾化,通过抑制喷嘴出口附近的湍流,使雾化的均匀性上升 降低涂料压力的程度。 版权所有(C)2010,JPO&INPIT
    • 6. 发明专利
    • Washing process of rotation atomization electrostatic coating machine
    • 旋转成型静电涂装机的洗涤过程
    • JP2009034577A
    • 2009-02-19
    • JP2007199152
    • 2007-07-31
    • Toyota Motor CorpTrinity Ind Corpトヨタ自動車株式会社トリニティ工業株式会社
    • KATO AKIRAYAMAZAKI ISAMUICHIMURA MAKOTOUENO TAKAOSATO YASUSHI
    • B05B5/04B08B5/02
    • B08B5/02B05B3/1014B05B3/1064B05B12/14B05B15/025B08B3/02B08B7/04
    • PROBLEM TO BE SOLVED: To provide the washing process of a rotation atomization electrostatic coating machine which is capable of effectively controlling the wear of the rotation spraying head even if the coating including a pigment with high hardness is used.
      SOLUTION: In the washing process which washes the residual coating in a coating pathway by alternately supplying washing air and washing solution in this order or opposite order to the coating pathway through which the coating is supplied to the rotation spraying head, the supply time for supplying the washing solution to the coating pathway at first (B pattern) is lengthened more than that of the standard (A pattern) or the pressure of the washing air supplied to the coating pathway at first is reduced more (C pattern) than that of the standard when the hardness of the pigment included in the coating to be washed is high. The wear of the center cone is controlled by reducing the amount of the remaining coating at the coating pathway in the case of B pattern, and by reducing the speed of the coating at which the washing air impinges to the center cone in the case of C pattern.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:即使使用包括高硬度的颜料的涂层,也可以提供能够有效地控制旋转喷涂头的磨损的旋转雾化静电涂布机的洗涤过程。 解决方案:在洗涤过程中,通过以与涂覆路径顺序或相反的顺序交替地供应洗涤空气和洗涤溶液来洗涤涂覆路径中的残留涂层,涂覆路径通过涂布路径将涂层供应到旋转喷涂头, 首先(B图案)将洗涤液供给到涂布路径的时间比标准(A图案)的延长时间要长,或者首先提供给涂布路径的洗涤空气的压力比C图案减少 当待洗涤的涂层中包含的颜料的硬度高时,是标准的。 在B图案的情况下,通过减少涂覆路径上的剩余涂层的量,并且通过降低洗涤空气在C的情况下冲击中心锥体的涂层的速度来控制中心锥体的磨损 模式。 版权所有(C)2009,JPO&INPIT
    • 10. 发明专利
    • ROTARY ATOMIZING ELECTROSTATIC COATING DEVICE
    • JPH09220498A
    • 1997-08-26
    • JP2654796
    • 1996-02-14
    • TOYOTA MOTOR CORP
    • HONMA KENGOYAMAZAKI ISAMU
    • B05B5/04B05B3/10B05B5/08B05B7/08
    • PROBLEM TO BE SOLVED: To prevent the imperfect coating material pulverization and air inclusion at a rotary atomizing head by providing a hollow part with an air vent route in addition to coating material ejection holes and a self-cleaning route in order to withdraw the coating material, etc., entering this hollow part. SOLUTION: The hollow part 16 of the revolving shaft 3 is provided with the air vent route 17 in addition to the coating material ejection holes 15 of the rotary atomizing head 1 and self-cleaning route 14 for withdrawing part of the air for preventing the infiltration of the coating material and detergent accumulating in the hollow part 16 in communication with the hollow part 16 of a revolving shaft 3. If the atomizing head is formed in such a manner, the pressure rise in the hollow part of the revolving shaft is suppressed and the vigorous ejection of the air from the coating material ejection holes and the self-cleaning route do not arise any more and almost all of the coating material arrives at edges by transferring the inside surface of the rotary atomizing head. Then, the coating material is splashed and pulverized therefrom and, therefore, and imperfect pulverization does not arise any more.