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1. 发明专利

JP2007131505A Sintered material for ultra-high-hardness sintered tool and method for manufacturing the same 审中-公开
标题翻译：用于超高硬度烧结工具的烧结材料及其制造方法
公开(公告)号：JP2007131505A
公开(公告)日：2007-05-31
申请号：JP2005329017
申请日：2005-11-14
申请人： Sanalloy Industry Co Ltd , サンアロイ工業株式会社
发明人： IWASAKI MASAHIRO , YANAGIDA HIDEFUMI , TSUBOTA MITSUHARU , IKEBE MASAAKI
IPC分类号： C04B35/56 , B23B27/14
摘要： PROBLEM TO BE SOLVED: To provide a sintered material which has a high wear resistance, corrosion resistance and oxidation resistance and yields a favorable surface roughness. SOLUTION: The sintered material comprises ≥70 wt.% tungsten carbide, a carbide of an iron-group metal and the balance being selected from a carbide, a carbonitride, a nitride or a boride of a group IVa, Va or VIa element. A method for manufacturing the sintered material comprises (a) a step wherein a granular starting material comprising ≥70 wt.% tungsten carbide, COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：提供具有高耐磨性，耐腐蚀性和抗氧化性并产生有利的表面粗糙度的烧结材料。解决方案：烧结材料包含≥70重量％的碳化钨，铁族金属的碳化物，余量选自Ⅳa，Ⅴa或Ⅵa族的碳化物，碳氮化物，氮化物或硼化物元件。一种制造烧结材料的方法包括（a）一种步骤，其中包含≥70重量％碳化钨，<5重量％铁族金属和余量选自碳化物，碳氮化物，氮化物或组分Ⅳa，Ⅴa或Ⅵa元素的硼化物，（b）其中原料在烧结温度≤1,500℃下烧结以形成烧结体，起始物中含有的铁族金属材料被碳化，（c）烧结体在等于或低于烧结温度的温度下进行HIP处理的步骤。版权所有（C）2007，JPO＆INPIT

2. 发明专利

JP2005342744A Wear resistant sintered tool, and its manufacturing method 审中-公开
标题翻译：耐磨烧结工具及其制造方法
公开(公告)号：JP2005342744A
公开(公告)日：2005-12-15
申请号：JP2004163249
申请日：2004-06-01
申请人： Sanalloy Industry Co Ltd , サンアロイ工業株式会社
发明人： IWASAKI MASAHIRO , YANAGIDA HIDEFUMI , IKEBE MASAAKI
IPC分类号： B21C25/02 , B21C3/02 , B21D28/34 , B21D37/01 , B21D37/20 , B21J13/02 , C22C1/05 , C22C29/08
摘要： PROBLEM TO BE SOLVED: To provide a wear resistant sintered tool which has high hardness, high strength, and high toughness, and is excellent in fusion resistance and wear resistance.
SOLUTION: The wear resistant sintered tool is made of a sintered substance composed of hard particles containing carbide, nitride or carbonitride of elements belonging to IVa, Va or VIa group in the periodic table, and a binding metal comprising a ferrous metal as a main component. The content ratio of the hard particles to the binding metal is 85:15 to 96:4 or 70:30 to 90:10 in weight percentage. Further, the binding metal contains 0.01-0.5 wt.% boron.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：提供具有高硬度，高强度和高韧性的耐磨烧结工具，并且具有优异的耐熔性和耐磨性。解决方案：耐磨烧结工具由包含元素周期表中属于IVa，Va或VIa族的元素的碳化物，氮化物或碳氮化物的硬质颗粒构成的烧结体，以及包含黑色金属作为一个主要组成部分。硬质粒子与结合金属的含有比例为85:15〜96:4，或70:30〜90:10。此外，结合金属含有0.01-0.5重量％的硼。版权所有（C）2006，JPO＆NCIPI

3. 发明专利

JP2013019019A Method of recycling cemented carbide and device used in the method 审中-公开
标题翻译：回收碳化硅的方法和方法中使用的装置
公开(公告)号：JP2013019019A
公开(公告)日：2013-01-31
申请号：JP2011152920
申请日：2011-07-11
申请人： Toyota Motor Corp , トヨタ自動車株式会社 , Sanalloy Industry Co Ltd , サンアロイ工業株式会社
发明人： ISHIKAWA HIROSHI , IKEBE MASAAKI , YANAGIDA HIDEFUMI
IPC分类号： C22B7/00 , B09B3/00 , C22B9/02 , C22B23/02
CPC分类号： Y02P10/224 , Y02P10/232 , Y02P10/234
摘要： PROBLEM TO BE SOLVED: To achieve a suitable recycling in a method of recycling cemented carbide with a high Co content using Zn decomposition method by suitably melting and diffusing melted Zn into Co and improving a recovery rate of the cemented carbide.SOLUTION: When melting and diffusing cemented carbide granules containing WC as a principal component and Co as a binder component into the melted Zn, the cemented carbide granules are made easier to be infiltrated into the melted Zn by pressurizing the melted Zn housed in a crucible at a temperature at which Co and Zn change into a liquid phase under a Co-Zn constitutional diagram, and the melted Zn in the crucible is convected so as to be suitably melted and diffused into the cemented carbide granules by moving up and down or vibrating by falling the melted Zn. As a result, compared with conventional methods, more melted Zn is melted and diffused into Co and the recovery rate of the cemented carbide granules improves, thereby enabling the suitable recycling.
摘要翻译：要解决的问题为了通过适当地熔化并将熔融的Zn扩散到Co中并提高硬质合金的回收率，通过使用Zn分解方法回收具有高Co含量的硬质合金的方法来实现合适的再循环。解决方案：当熔融和扩散含有WC作为主要成分的硬质合金颗粒和作为粘合剂成分的Co作为熔融的Zn时，使硬质合金颗粒更容易渗入熔融的锌中，在Co-Zn结构图下Co和Zn变成液相的温度下的坩埚，将坩埚中的熔融Zn对流，适当地熔融并通过上下移动而扩散到硬质合金颗粒中或通过使熔融的锌落下来振动。结果，与常规方法相比，更多的熔融的Zn熔化并扩散到Co中，并且改善了硬质合金颗粒的回收率，从而能够进行适当的再循环。版权所有（C）2013，JPO＆INPIT

4. 发明专利

JP2006131434A Porous sintered compact and method for manufacturing the same 有权
标题翻译：多孔烧结紧凑型及其制造方法
公开(公告)号：JP2006131434A
公开(公告)日：2006-05-25
申请号：JP2004319217
申请日：2004-11-02
申请人： Sanalloy Industry Co Ltd , サンアロイ工業株式会社
发明人： IWASAKI MASAHIRO , YANAGIDA HIDEFUMI , IKEBE MASAAKI
IPC分类号： C04B38/00 , B22F3/10 , B22F3/11 , B29C33/38 , C04B35/56 , C22C29/08
摘要： PROBLEM TO BE SOLVED: To obtain a porous sintered compact which has extremely fine voids that are not found in the conventional porous material, and comprises a double carbide having the hardness of the material of HV=1,500 or higher and excellent in wear resistance. SOLUTION: The three-dimensional network structure can be formed in a green molded body by a metallurgical reaction using the green molded body that is comprised of a ceramic powder and a metal powder and utilizing a method for forming a double carbide from a carbide component and a metal component, without using a granulated powder having an approximate sphere shape or sintered particle. COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：待解决的问题：为了获得在常规多孔材料中没有发现的具有非常细小的空隙的多孔烧结体，并且包括具有HV = 1500或更高的材料的硬度的双重碳化物并且具有优异的磨损抵抗性。解决方案：通过使用由陶瓷粉末和金属粉末构成的绿色成型体的冶金反应，可以在绿色成型体中形成三维网状结构，并且利用从碳化物形成双重碳化物的方法碳化物组分和金属组分，而不使用具有近似球形或烧结颗粒的造粒粉末。版权所有（C）2006，JPO＆NCIPI

5. 发明专利

JP2010077524A Powder of tungsten alloy with transition metal dissolved therein as solid solution and process for producing the same 有权
标题翻译：具有过渡金属作为固体溶液的钨合金粉末及其制造方法
公开(公告)号：JP2010077524A
公开(公告)日：2010-04-08
申请号：JP2009116291
申请日：2009-05-13
申请人： Hyogo Prefecture , Sanalloy Industry Co Ltd , サンアロイ工業株式会社 , 兵庫県
发明人： MORISHITA MASAO , YAMAMOTO HIROAKI , IKEBE MASAAKI , IWASAKI MASAHIRO , YANAGIDA HIDEFUMI , NISHIMAKI HIROSHI
IPC分类号： B22F1/00 , B22F9/22 , C22C27/04
CPC分类号： C22C1/045 , B22F2998/00 , B22F2998/10 , C22C29/08 , B22F9/026 , B22F9/30 , B22F9/22
摘要： PROBLEM TO BE SOLVED: To provide a powder of a tungsten alloy with a transition metal dissolved therein as a solid solution that is suitable as a material for a cemented carbide and a material for a catalyst.
SOLUTION: The powder of the tungsten alloy with the transition metal dissolved therein which is shown by general formula [1] is characterized in that at least one transition metal element selected from the group consisting of cobalt, iron, manganese, and nickel is dissolved as a solid solution in a tungsten grating and a peak derived from a bcc tungsten phase appears in an X-ray diffraction diagram. Formula [1]: M-W wherein M represents one or more elements selected from Co, Fe, Mn, or Ni. The use of the powder of the tungsten alloy can provide a tungsten carbide with a transition metal dissolved therein as a solid solution in which a solid solution phase of at least one transition metal element selected from the group consisting of cobalt, iron, manganese, and nickel, tungsten, and carbon is included in a tungsten carbide skeleton, and a tungsten carbide diffused cemented carbide.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：待解决的问题：提供适合作为硬质合金材料和催化剂材料的固溶体中溶解有过渡金属的钨合金粉末。解决方案：通式[1]所示的其中溶解有过渡金属的钨合金粉末的特征在于，选自钴，铁，锰和镍中的至少一种过渡金属元素在钨光栅中作为固溶体溶解，并且衍射自bcc钨相的峰出现在X射线衍射图中。式[1]：M-W其中M表示选自Co，Fe，Mn或Ni中的一种或多种元素。使用钨合金粉末可以提供碳化钨与其中溶解有过渡金属的固体溶液，其中至少一种选自钴，铁，锰和镍，钨和碳包括在碳化钨骨架中，并且碳化钨扩散硬质合金。版权所有（C）2010，JPO＆INPIT

6. 发明专利

JP2010077523A Transition metal-included tungsten carbide, tungsten carbide diffused cemented carbide, and process for producing the same 有权
标题翻译：过渡金属包覆碳化钨，碳化钨碳化物，碳化钨，及其生产方法
公开(公告)号：JP2010077523A
公开(公告)日：2010-04-08
申请号：JP2009116290
申请日：2009-05-13
申请人： Hyogo Prefecture , Sanalloy Industry Co Ltd , サンアロイ工業株式会社 , 兵庫県
发明人： MORISHITA MASAO , YAMAMOTO HIROAKI , IKEBE MASAAKI , IWASAKI MASAHIRO , YANAGIDA HIDEFUMI , NISHIMAKI HIROSHI
IPC分类号： C22C29/08 , B22F9/24 , B22F9/30 , C22C1/05
CPC分类号： C22C29/08 , B22F2998/00 , B22F2998/10 , C04B35/5626 , C04B35/6265 , C04B35/6268 , C04B2235/3231 , C04B2235/3258 , C04B2235/3272 , C04B2235/3275 , C04B2235/3279 , C04B2235/40 , C04B2235/404 , C04B2235/405 , C04B2235/449 , C04B2235/80 , C04B2235/81 , B22F9/22 , B22F9/026 , B22F9/30
摘要： PROBLEM TO BE SOLVED: To provide a tungsten alloy carbide powder as a tungsten carbide that includes a transition metal element forcibly dissolved as a solid solution, and is suitable as a material for cemented carbides.
SOLUTION: The diffused cemented carbide that is comparable with the conventional tungsten carbide diffused cemented carbide and comprises a solid solution phase consisting of cobalt, iron, nickel, and manganese, tungsten, and carbon, included in a tungsten carbide skeleton can be provided by carbonizing a powder of a tungsten alloy that comprises at least one transition metal element selected from the group consisting of cobalt, iron, and nickel dissolved as a solid solution in a tungsten grating and exhibits a peak derived from a bcc tungsten phase in an X-ray diffraction diagram.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：提供一种作为碳化钨的钨合金碳化物粉末，其包括以固溶体强制溶解的过渡金属元素，并且适合作为硬质合金的材料。解决方案：与常规碳化钨扩散的硬质合金相当的包含碳化钨骨架中包含的由钴，铁，镍和锰，钨和碳组成的固溶相的扩散硬质合金可以是通过将包含至少一种选自钴，铁和镍中的过渡金属元素的钨合金的粉末碳化，作为固溶体在钨栅中溶解，并且显示出来自bcc钨相的峰 X射线衍射图。版权所有（C）2010，JPO＆INPIT

7. 发明专利

JP2005023339A Method for manufacturing gradient composite material 有权
标题翻译：制备梯度复合材料的方法
公开(公告)号：JP2005023339A
公开(公告)日：2005-01-27
申请号：JP2003187558
申请日：2003-06-30
申请人： Honda Motor Co Ltd , Sanalloy Industry Co Ltd , サンアロイ工業株式会社 , 本田技研工業株式会社
发明人： KUWABARA MITSUO , FUKAYA HIDEYUKI , IWASAKI MASAHIRO , IKEBE MASAAKI , YANAGIDA HIDEFUMI
IPC分类号： C22C1/05 , B22F3/24 , B22F3/26
摘要： PROBLEM TO BE SOLVED: To improve the hardness, strength and toughness of a gradient composite material.
SOLUTION: This manufacturing method comprises compacting a mixed powder of a metallic powder and a ceramic powder into a compact; sintering the compact into a porous sintered compact; impregnating the porous sintered compact with a metal salt solution; then applying a solution containing boride onto the surface as needed; then, re-sintering it to form a solid sintered compact; subjecting it further to primary heat treatment to promote the formation of a solid solution of a metal; and subsequently subjecting it further to secondary heat treatment to cause precipitation in the metal.
COPYRIGHT: (C)2005,JPO&NCIPI
摘要翻译：要解决的问题：提高梯度复合材料的硬度，强度和韧性。解决方案：该制造方法包括将金属粉末和陶瓷粉末的混合粉末压实成压坯; 烧结成多孔烧结体; 用金属盐溶液浸渍多孔烧结体; 然后根据需要将含有硼化物的溶液涂布到表面上; 然后重新烧结以形成固体烧结体; 进一步进行初步热处理以促进金属固溶体的形成; 然后进一步进行二次热处理，使金属析出。版权所有（C）2005，JPO＆NCIPI

8. 发明专利

JP2012229458A Friction-reduced cemented carbide 审中-公开
标题翻译：摩擦减少的碳化硅
公开(公告)号：JP2012229458A
公开(公告)日：2012-11-22
申请号：JP2011096751
申请日：2011-04-25
申请人： Sanalloy Industry Co Ltd , サンアロイ工業株式会社
发明人： IWASAKI MASAHIRO , YANAGIDA HIDEFUMI
IPC分类号： C22C29/08 , B23B27/14
摘要： PROBLEM TO BE SOLVED: To provide a cemented carbide which reduces abrasion generated when in use as a tool, fixing of a workpiece to a cemented carbide tool by burning, or damage of the carbide tool, and prolongs the service life of the carbide tool.SOLUTION: The cemented carbide has a binder phase including iron-based metals as a main component of 3-30 wt.% and a hard phase comprising tungsten carbide (WC), and the oxide including at least one oxide of rare earth (including Sc, Y) is dispersed in the binder metal. The oxide is contained in 0.01 wt.% or more based on the whole of the carbide.
摘要翻译：要解决的问题：提供一种硬质合金，其减少在用作工具时产生的磨损，通过燃烧或硬化工具的损坏将工件固定到硬质合金刀具上，并延长其使用寿命硬质合金工具。解决方案：硬质合金具有包含铁基金属作为主要成分为3-30重量％的粘结相和包含碳化钨（WC）的硬相，并且包含至少一种稀土氧化物的氧化物（包括Sc，Y）分散在粘合剂金属中。基于整个碳化物，氧化物含量为0.01重量％以上。版权所有（C）2013，JPO＆INPIT

9. 发明专利

JP2010260065A Rotary tool 有权
标题翻译：旋转工具
公开(公告)号：JP2010260065A
公开(公告)日：2010-11-18
申请号：JP2009111081
申请日：2009-04-30
申请人： Osaka Univ , Sanalloy Industry Co Ltd , サンアロイ工業株式会社 , 国立大学法人大阪大学
发明人： FUJII HIDETOSHI , IKEBE MASAAKI , IWASAKI MASAHIRO , YANAGIDA HIDEFUMI , NISHIMAKI HIROSHI
IPC分类号： B23K20/12 , C22C29/08 , C22C29/10
摘要： PROBLEM TO BE SOLVED: To provide a rotary tool having long service life even to a metallic material whose welding or surface reforming is difficult.
SOLUTION: A WC-Ni-Cr-based material is used as a material for a rotary tool 100a. The high-temperature stabilized phase of iron is austenite, the crystal structure is body-centered cubic crystal. The crystal structure of Ni is similar thereto, and excellent high-temperature strength can be obtained by using Ni for the metal phase. Further, in the Ni-Cr phase with Cr subjected to solid solution, the strength is increased by enhancing the solid solution, and excellent characteristics are shown such as thermal stress, oxidation resistance, and corrosion resistance. As a result, in the WC-Ni-Cr-based alloy, deposition resistance is considerably improved in comparison with that of a WC-Co-based alloy. Thus, the friction resistance caused during the friction stir welding is stabilized, and accordingly, stress concentration (friction resistance+bending stress) due to any unexpected increase in friction resistance during the welding is avoided, and any breakage of the rotary tool 100a can be prevented.
COPYRIGHT: (C)2011,JPO&INPIT
摘要翻译：要解决的问题：提供一种即使对于焊接或表面改性困难的金属材料也具有使用寿命长的旋转工具。解决方案：将WC-Ni-Cr基材料用作旋转工具100a的材料。铁的高温稳定相是奥氏体，晶体结构是体心立方晶体。 Ni的结晶结构相似，通过使用Ni作为金属相，可以获得优异的高温强度。此外，在具有固溶Cr的Ni-Cr相中，通过提高固溶体而提高强度，并且显示出诸如热应力，抗氧化性和耐腐蚀性的优异特性。结果，在WC-Ni-Cr基合金中，与WC-Co系合金相比，耐沉积性显着提高。因此，摩擦搅拌焊接时产生的摩擦阻力得以稳定化，因此避免了由焊接中的任何意外的摩擦阻力增加引起的应力集中（摩擦阻力+弯曲应力），并且可以使旋转工具100a的任何断裂预防。版权所有（C）2011，JPO＆INPIT

10. 发明专利

JP2006188749A High-strength hard metal, production method therefor, and tool using it 有权
标题翻译：高强度金属，其生产方法及其使用的工具
公开(公告)号：JP2006188749A
公开(公告)日：2006-07-20
申请号：JP2005263560
申请日：2005-09-12
申请人： Sanalloy Industry Co Ltd , サンアロイ工業株式会社
发明人： IWASAKI MASAHIRO , YANAGIDA HIDEFUMI , IKEBE MASAAKI
IPC分类号： C22C1/05 , B22F3/10 , B22F3/24 , C22C29/08
摘要： PROBLEM TO BE SOLVED: To provide a high-strength and high-toughness hard metal based on a WC-Co system (where the WC-Co system means not only a system including hard particles mainly formed of WC and an iron-family metal powder containing Co, but also a system including the hard particles that contain at least one compound selected from a carbide except WC, a nitride, a carbonitride and a boride of IVa, Va and VIa family elements in the periodic table), which is superior in abrasion resistance, toughness, defect resistance and thermal cracking resistance. SOLUTION: This method for producing the hard metal comprises the steps of: carburizing a compact of a WC-Co system powder, of which the surface layer part is mainly formed of a double carbide of a M 12 C type to a M 3 C type (where M represents one or more elements among Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W, and one or more elements among Fe, Co and Ni); and then liquid-phase-sintering it to adjust an average size of WC particles in the surface layer while using a liquid crystal sintering temperature as an index. COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：为了提供基于WC-Co体系的高强度和高韧性的硬质金属（其中WC-Co体系不仅意味着包括主要由WC形成的硬质颗粒和铁 - 含有Co的家族金属粉末，还包括含有选自碳化物中的至少一种化合物的硬质粒子的体系，元素周期表中的IVa，Va和VIa族元素的WC，氮化物，碳氮化物和硼化物），其中耐磨性，韧性，耐缺陷性和耐热龟裂性优异。解决方案：用于制备硬质金属的方法包括以下步骤：对WC-Co系粉末的压块进行渗碳，其中表面层部分主要由M SB 12的双碳晶形成， SB> C型至M 3 SB 3类型（其中M表示Ti，Zr，Hf，V，Nb，Ta，Cr，Mo和W中的一种或多种元素，以及其中的一种或多种元素 Fe，Co和Ni）; 然后进行液相烧结，调整表面层中的WC颗粒的平均尺寸，同时以液晶烧结温度为指标。版权所有（C）2006，JPO＆NCIPI

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