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1. 发明专利

JPS6328640A MOLDING CEILING MATERIAL FOR AUTOMOBILE 失效
公开(公告)号：JPS6328640A
公开(公告)日：1988-02-06
申请号：JP17304086
申请日：1986-07-23
申请人： JAPAN VILENE CO LTD , TOYOTA MOTOR CORP
发明人： SUMII YOSHIYUKI , KITAZAWA NORIMITSU , IWAKIRI MASAJI , UMEMOTO YOSHIRO , OMURA SATORU , NISHIMURA HIDEO
IPC分类号： B32B5/24 , B32B27/02 , B60R13/02

2. 发明专利

JPH04308742A FIBER BASE MATERIAL FOR CEILING OF VEHICLE 失效
公开(公告)号：JPH04308742A
公开(公告)日：1992-10-30
申请号：JP10046891
申请日：1991-04-05
申请人： TOYOTA MOTOR CORP
发明人： SANNOMIYA TSUGUMI , HARA YASUNOBU , OMURA SATORU , OZEKI HISAKIMI
IPC分类号： B32B5/26 , B32B7/08 , B60R13/02 , D04H1/498
摘要： PURPOSE:To provide the title base material enhanced in lightweight properties and strength (rigidity). CONSTITUTION:An intermediate layer B based on an org. fiber is present between upper and lower layers C, A based on an inorg. fiber and the inorg. fibers 1 oriented in a vertical direction so as to pierce the intermediate layer to partially connect the upper and lower layers C, A. For example, a fiber material (a) based on a glass fiber, a fiber material (b) based on a polyethylene fiber and a fiber material (c) based on a glass fiber are successively laminated to be subjected to needle punching to prepare a fiber base material.

3. 发明专利

JPS62108040A SIMULTANEOUS MOLDING METHOD FOR SKIN MATERIAL 失效
公开(公告)号：JPS62108040A
公开(公告)日：1987-05-19
申请号：JP24971585
申请日：1985-11-06
申请人： SEKISUI PLASTICS , TOYOTA MOTOR CORP
发明人： OMURA SATORU , NISHIMURA HIDEO , SABURI TAKESHI
IPC分类号： B29C44/00 , B29L9/00
摘要： PURPOSE:To constitute the titled method so that filling of resin particles are made reliable and a molding form of a skin material of the external circumferential part can be performed precisely, by a method wherein the resin particles are packed in a mold cavity under a state that capacity of the external circumferential part of the mold cavity is expanded and the capacity of the external circumferential part of the mold cavity is reduced by pressing in the resin particles of the part, whose capacity has been expanded, into an adjoining part by a movable mold. CONSTITUTION:A skin material S which has been heated and softened beforehand is arranged on the center between a male mold 1 and female mold 2, the skin material S is brought into contact with a mold 20 side by performing mold clamping, vacuum suction is performed through vacuum piping 23 and deformed thermally so that the skin material S adheres closely to the mold 20. Both the molding tools 1, 2 are clamped completely, resin particles B are supplied and fill a mold cavity 5 to be formed between a mold 10 and the skin material S through a raw material filling device 3. In an expanded space 12, a movable mold 13 is moved and arranged on an interior side and capacity of the external circumferential part of the mold cavity 5 is kept expanded. Then the capacity of the expanded space 12 is reduced by moving the movable mold 13 from the interior and the resin particles B are packed out under a compressed state. Heating steam is supplied within the mold cavity 5, a foamed molded article F is molded and the foamed molded article F and skin material S are joined together unitarily.

4. 发明专利

JPS61115749A Construction for mounting mould ceiling of automobile 失效
标题翻译：汽车安装模具吊装结构
公开(公告)号：JPS61115749A
公开(公告)日：1986-06-03
申请号：JP23923584
申请日：1984-11-13
申请人： Toyota Motor Corp
发明人： NISHIMURA HIDEO , OMURA SATORU , SHIITANI TETSUO
IPC分类号： B60R13/02
CPC分类号： B60R13/0225 , B60R13/0206
摘要： PURPOSE:To prevent external appearance inferiority such as waving induced on a mould ceiling by previously integrating and mounting a reinforcement mounted on the reverse side of a roof to the mould ceiling. CONSTITUTION:A reinforcement 20 mounted on the reverse side of a roof is previously integrated and formed on a mould ceiling 22 attached to the surface 22A side facing the roof of the mould ceiling 22 through a clip 24 along a vehicle width direction. The integrated mold ceiling is mounted on the reverse side 26 of the roof by means of a mounting bolt. As described above, the reinforcement 20 is previously integrated with the mould ceiling 22 by means of the clip 24, so that the mould ceiling fastening operation with the clip can be efficiently performed outside the vehicle.
摘要翻译：目的：通过预先将安装在屋顶背面的增强件集成并安装在模具天花板上，以防止在模具天花板上引起的外观不均匀性。构成：安装在屋顶背面的加强件20预先整体形成在模具顶板22上，该模具天花板22通过夹具24沿着车宽方向安装在面向模座顶部22的顶部的表面22A侧。集成模具天花板通过安装螺栓安装在屋顶的相反侧26上。如上所述，加强件20预先通过夹子24与模具顶板22一体化，从而可以在车辆外部有效地进行与夹子的模具天花板紧固操作。

5. 发明专利

JPS6176330A Roll-in method of skin of molded article and roll-in device thereof 失效
标题翻译：成型制品及其制品的皮肤滚动方法
公开(公告)号：JPS6176330A
公开(公告)日：1986-04-18
申请号：JP20024684
申请日：1984-09-25
申请人： Toyota Motor Corp
发明人： OMURA SATORU
IPC分类号： B29C43/32 , B29L9/00
摘要： PURPOSE: To enable to engulf a roll-in part of skin to a terminal part of a base material, by making use of a phenomenon wherein a flexible tube is kept flattening gradually by pressing the same while the same is being widened in an elliptic state.
CONSTITUTION: A molded article W consisting of a base material Wa laminated in a previous process and the skin Wb having a roll-in part Wc is set up so that a skin Wb side is positioned on a receiving part 5. Then a top force 7 and a press pad 11 are made to descend at the same time. Along with a matter that the receiving pad 5 of a bottom force 3 is pressed against a stationary die plate 1 side, the roll-in part Wc of the molded article W is stood up vertically and the inside surface of the lower part of a rubber tube 12 is brought into contact with the same. Simultaneously with the above, a rubber tube 12 is kept flattening while air in the rubber tube 12 is being discharged through a pipe 13 and the roll-in part Wc is being engulfed at the same time by the rubber tube 12. Then the rubber tube 12 is made to inflate by feeding the air to the rubber tube 12 through the pipe 13 when the top force 7 has been clamped with the bottom force 3. The rubber tube 12 is invaded into a gap part in a complicated shape according to the above matter and the roll-in part Wc is made to engulf completely in a terminal part of the base material Wa.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：通过利用柔性管在椭圆状态加宽的状态下通过按压而使柔性管保持扁平化的现象，能够将皮肤的卷入部分卷入基材的端子部分。构成：将由前述工序中层叠的基材Wa和具有卷入部Wc的皮肤Wb构成的成型体W设定成使皮肤Wb侧位于接收部5上。然后，顶部力7 并且使压垫11同时下降。随着底力3的接收垫5被压靠在固定模板1侧，成型品W的卷入部Wc竖直地竖起，橡胶的下部的内表面管12与其接触。与此同时，橡胶管12保持扁平化，同时橡胶管12中的空气通过管13排出，并且卷入部Wc被橡胶管12同时吞没。然后，橡胶管当顶部力7已经被底力3夹紧时，通过管13将空气供给到橡胶管12而使空气膨胀。根据上述方式，橡胶管12侵入到复杂形状的间隙部分使卷入部Wc完全嵌入基材Wa的端子部。

6. 发明专利

JPH0524687A PICK-UP DEVICE FOR SOFT SHEET 失效
公开(公告)号：JPH0524687A
公开(公告)日：1993-02-02
申请号：JP20470391
申请日：1991-07-19
申请人： TOYOTA MOTOR CORP
发明人： OMURA SATORU , TAKEUCHI SADAMU
IPC分类号： B29C31/08 , B65H3/06 , B65H3/22
摘要： PURPOSE:To provide a pick-up device which can pick up a soft sheet one by one with high reliability and easily set the pick-up position. CONSTITUTION:After a turning member 92 is lowered to a pick-up position which is adjusted previously, the turning member 92 is urged downward by a pressing means, and a pressing surface 102 which is formed on an installation block 98 is pressed to a soft sheet 18, and in this state, the turning member 92 is turned leftward around the axis center O, and then the uppermost soft sheet 18 is picked up a pick-up needle 100 which projects to the outer peripheral side by a prescribed dimension which is smaller than the thickness of the soft sheet 18 from the pressing surface 102.

7. 发明专利

JPS62174131A MANUFACTURE OF TRIM 失效
公开(公告)号：JPS62174131A
公开(公告)日：1987-07-30
申请号：JP1619286
申请日：1986-01-28
申请人： SEKISUI CHEMICAL CO LTD , TOYOTA MOTOR CORP
发明人： HARAYAMA HIROSHI , YOSHINO YUTAKA , TANAKA RIKIZO , KUNO FUMIMASA , NISHIMURA HIDEO , OMURA SATORU
IPC分类号： B32B27/32 , B29C65/02 , B29K105/04 , B29L31/58 , B32B5/18 , B32B37/00
摘要： PURPOSE:To decrease the heat shrinkage factor at molding under heat so as to obtain stable and sure moldability by a method wherein a strain-free skin layer is formed on the surface of a crosslinked foamed sheet by extrusion laminating method and at the same time crosslinked foamed sheets are laminated to each other by piling them up. CONSTITUTION:A non-intumescent skin layer 3 is laminated to one side 6a of a crosslinked foamed sheet 6, which consists of propylene-based polymer and ethylene- based polymer, by extrusion-laminating a molten resin sheet 10 made of propylene- based polymer. Simultaneously, a decorative skin layer 4 is fixed by pressure to the skin layer 3 and cooled in order to mold a first laminate A with triple layer structure. A non-intumescent skin layer 2 is laminated to one side 5a of a crosslinked foamed sheet 5, which consists of propylene-based polymer and ethylene-based polymer, by extrusion-laminating the molten resin sheet 10 made of propylene-based polymer in order to mold a second laminate B. The respective surfaces on the sides of the crosslinked foamed sheets 6 and 5 of the laminates A and B are arranged face to face so as to be fixed by pressure while being melted by heating in order to form a laminated material C. At this time, a heat fusion layer 7 is formed at the pressure fixing portion. Finally, the laminated material is cut in lengths.

8. 发明专利

JPS62152944A POLYSTYRENE MOLDED CEILING 失效
公开(公告)号：JPS62152944A
公开(公告)日：1987-07-07
申请号：JP29390685
申请日：1985-12-26
申请人： TOYOTA MOTOR CORP
发明人： ITO KAZUO , UMEMOTO YOSHIRO , OMURA SATORU , NISHIMURA HIDEO
IPC分类号： B32B27/12 , B32B27/18 , B60R13/02
摘要： PURPOSE:To improve the extent of light resistance as well as to prevent any cracks from occurring in a polystyrene molded ceiling base material because of deterioration, by gluing the said base material and fibriform outer cover and a hot-melt bonding agent containing an ultraviolet absorbent. CONSTITUTION:An automobile molded ceiling material is made up of a laminated body composed of a fibriform outer cover layer 1 consisting of a polyester nonwoven fabric or the like, a hot-melt bonding agent 2 containing an ultraviolet absorbent and a polystyrene base material 3. The polystyrene base material 3 should use a triplex sandwich base material (a polystyrene film layer 3a + a polystyrene foaming layer 3b + the polystyrene film layer 3a). According to the above-mentioned constitution, the ultraviolet rays transmitting the fibriform outer cover layer 1 are absorbed by the bonding agent layer 2 so that the light resistance in the polystyrene base material 3 is improvable, thus any cracks due to deterioration in the said base material 3 are preventable.

9. 发明专利

JPS62119034A MOLDED SHAPE CONSISTING OF LAMINATE 失效
公开(公告)号：JPS62119034A
公开(公告)日：1987-05-30
申请号：JP25939385
申请日：1985-11-19
申请人： TOYOTA MOTOR CORP
发明人： NISHIMURA HIDEO , OMURA SATORU
IPC分类号： B32B27/12 , B29C43/02 , B29K105/04 , B29L31/58 , B32B5/18 , B32B5/24

10. 发明专利

JPS62111731A METHOD OF IMPROVING LIGHT RESISTANCE OF POLYSTYRENE MOLDED CEILING 失效
公开(公告)号：JPS62111731A
公开(公告)日：1987-05-22
申请号：JP25154685
申请日：1985-11-09
申请人： TOYOTA MOTOR CORP
发明人： NISHIMURA HIDEO , OMURA SATORU , UMEMOTO YOSHIRO , ITO KAZUO
IPC分类号： B32B27/12 , B32B7/12 , B32B27/30

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