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    • 1. 发明授权
    • Laser aligned robotic machining system for use in rebuilding heavy
machinery
    • 用于重型机械的激光对准机器人加工系统
    • US5768137A
    • 1998-06-16
    • US421008
    • 1995-04-12
    • Roger J. PolidoroHenry M. BassRussell J. ChurchillBruce L. ThomasLloyd K. Loftus
    • Roger J. PolidoroHenry M. BassRussell J. ChurchillBruce L. ThomasLloyd K. Loftus
    • G05B19/18G06F19/00G06G7/64G06G7/66
    • G05B19/182G05B2219/33002G05B2219/33027G05B2219/34065G05B2219/37275G05B2219/50168G05B2219/50173
    • A precision positioning system is used for resurfacing and repairing rails and guideways of large, heavy machinery at users facilities. The system has new components, an entire machining system, a new alignment system, parallel platforms for tool support and surface scanning. A sectioned, portable monorail frame is held by fixed supports at the locus of a heavy machine requiring guideway straightening. Fixed guides extend along the outer surface of the monorail. Guide wheels and drive wheels contact the guides and support and move an outer tubular beam carriage. An assembly of machining tools is adjustably positioned on the carriage. Laser alignment sources and sensors are connected to the carriage and to heavy machines off-axis and parallel to the monorail. Intelligent controls precisely position the tools for resurfacing the rails and guideways. Scanning and a printout of machine guideway accuracy, before and after the operation, provide written verification of quality improvement. The system increases accuracy and speed of machining, reduces chatter and vibration, eliminates imprecise manual determinations, and returns the equipment to acceptable improved tolerances. The system has applications in any machine tool rebuilder or company with a machine tool in need of requalification. Applications also include rail transport, autonomous vehicles, micro-machining, inspection camera positioning, laser machining, material deposition and other operations such as drilling, heat treating, brazing and welding.
    • 精密定位系统用于用户设施的大型重型机械的轨道和导轨的重铺和修理。 该系统具有新的组件,整个加工系统,新的对准系统,用于刀具支持和表面扫描的并行平台。 分段便携式单轨架由固定支架固定在需要导轨拉直的重型机器的轨迹上。 固定导轨沿着单轨的外表面延伸。 引导轮和驱动轮与引导件接触并支撑并移动外管式梁架。 加工工具的组件可调节地定位在托架上。 激光对准源和传感器连接到托架和离轴并且与单轨平行的重型机器。 智能控制器精确定位用于重新铺展导轨和导轨的工具。 扫描和打印机导轨精度,操作前后,提供书面验证质量改进。 该系统提高了加工的精度和速度,减少了颤动和振动,消除了不精确的手动测量,并将设备返回到可接受的改进公差。 该系统在任何机床重建工程师或具有需要重新鉴定的机床的公司都有应用。 应用还包括轨道交通,自主车辆,微机械加工,检测相机定位,激光加工,材料沉积等钻孔,热处理,钎焊和焊接等操作。
    • 2. 发明授权
    • Laser aligned five-axis position measurement device
    • 激光对准五轴位置测量装置
    • US5798828A
    • 1998-08-25
    • US614888
    • 1996-03-13
    • Bruce L. ThomasHenry M. BassLloyd K. LoftusRussell J. Churchill
    • Bruce L. ThomasHenry M. BassLloyd K. LoftusRussell J. Churchill
    • G01B11/26G01B11/30H04B10/00B23B39/08
    • G01B11/26G01B11/306Y10T408/175
    • A laser-based multi-axis position measurement unit measures position deviations in 5 axes while traversing a 6th linear axis. The apparatus includes three components: 1) a laser-beam unit which emits two parallel laser beams; 2) a sensor unit including at least three laser-position sensors, one of them being transparent; and 3) a microprocessor or computer unit which converts X,Y laser position data from the three sensors to displacements in 5 axes: X (horizontal), Y (vertical), Pitch (angular motion about the X axis), Yaw (angular motion about the Y axis), and Roll (angular motion about the line of travel). Readout of the 6th axis, the line of travel, is provided by means of a separate linear transducer or laser-based ranging system. The device includes an arrangement of three digital sensors on two parallel laser beams to deduce position in 5 axes. Applications for the measurement unit exist in machine tool measurement and calibration, robotics, coordinate measurement machines, optical alignment and other areas where position in multiple axes must be determined. The position information may be directly displayed or used as input for a closed-loop positioning system.
    • 基于激光的多轴位置测量单元测量5轴同时穿过第6个线性轴的位置偏差。 该装置包括三个部件:1)发射两个平行激光束的激光束单元; 2)传感器单元,其包括至少三个激光位置传感器,其中一个是透明的; 3)将X,Y激光位置数据从三个传感器转换为5轴的位移的微处理器或计算机单元:X(水平),Y(垂直),间距(X轴的角运动),Yaw 关于Y轴)和Roll(关于行程的角运动)。 通过单独的线性换能器或基于激光的测距系统提供第六轴的读数,行程。 该装置包括在两个平行的激光束上的三个数字传感器的布置,以推断在5个轴上的位置。 测量单元的应用存在于机床测量和校准,机器人,坐标测量机,光学对准以及其他必须确定多个轴位置的区域。 位置信息可以直接显示或用作闭环定位系统的输入。