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1. 发明专利

JP2014196233A セラミックス部材とアルミニウム部材とを接合する方法、および接合体有权
标题翻译：用于接合陶瓷构件和铝构件与组件的方法
公开(公告)号：JP2014196233A
公开(公告)日：2014-10-16
申请号：JP2014044124
申请日：2014-03-06
申请人：独立行政法人産業技術総合研究所 , National Institute Of Advanced Industrial & Technology
发明人： KITA KENICHIRO , KONDO NAOKI
IPC分类号： C04B37/02
摘要：【課題】簡便にセラミックス部材とアルミニウム部材を良好な強度で接合する方法の提供。【解決手段】セラミックス部材とアルミニウム部材とを接合する方法であって、(a)アルミニウム及び/又はケイ素を含有するセラミックス部材、及びアルミニウム部材を準備するステップS110と、(b)セラミックス部材及びアルミニウム部材の少なくとも一方に、接合材を設置するステップS120であって、接合材は、シロキサン系ポリマー又は炭素粉末含有シリカゾルを含むステップS120と、(c)セラミックス部材とアルミニウム部材を、接合材を介在させた状態で積層し、組立体を構成するステップS130と、(d)前記組立体を、不活性ガス雰囲気下又は真空雰囲気下、600℃〜1400℃の温度で加熱するステップS140と、を有する方法。【選択図】図2
摘要翻译：要解决的问题：提供一种以良好的强度容易地将陶瓷构件和铝构件接合的方法。解决方案：将陶瓷构件和铝构件接合在一起的方法包括：（a）制备陶瓷的步骤S110 含有铝和/或硅和铝构件的构件; （b）在陶瓷构件和铝构件中的至少一个上设置接合材料的步骤S120，其中所述接合材料含有硅氧烷聚合物或含碳粉末的硅溶胶; （c）将陶瓷构件和铝构件之间插入接合材料的层叠体构成一个组件的步骤S130; 和（d）在惰性气体气氛或真空气氛中在600-1400℃的温度下加热组件的步骤S140。

2. 发明专利

JP2008184352A Ceramic connector and its manufacturing method 有权
标题翻译：陶瓷连接器及其制造方法
公开(公告)号：JP2008184352A
公开(公告)日：2008-08-14
申请号：JP2007018056
申请日：2007-01-29
申请人： National Institute Of Advanced Industrial & Technology , 独立行政法人産業技術総合研究所
发明人： KITA HIDENORI , KONDO NAOKI , HIUGA HIDEKI
IPC分类号： C04B37/00
摘要： PROBLEM TO BE SOLVED: To provide a ceramic connector and its manufacturing method.
SOLUTION: This connector is mainly composed of silicon nitride and has a joint, and it is a connector with its facing joint surfaces having each a fitting shape, and the void between the joint surfaces is filled with a silicon nitride material synthesized via a process including reaction sintering and they are firmly connected. Its manufacturing method is also disclosed. This ceramic connector having a stable joint is manufactured by carrying out the nitrification, sintering, densification, and bonding simultaneously while keeping the distance between the connecting surfaces during each processes.
COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供一种陶瓷连接器及其制造方法。解决方案：该连接器主要由氮化硅组成并具有接头，并且是具有各自的接合表面的连接器，每个接头表面均具有嵌合形状，并且接合表面之间的空隙填充有通过合成的氮化硅材料一种包括反应烧结的工艺，并且它们牢固地连接在一起。还公开了其制造方法。具有稳定接头的陶瓷连接器通过在每个处理期间保持连接表面之间的距离同时进行硝化，烧结，致密化和粘合来制造。版权所有（C）2008，JPO＆INPIT

3. 发明专利

JP2007277037A Ceramic body, ceramic catalyst body and their manufacturing methods 审中-公开
标题翻译：陶瓷体，陶瓷催化剂及其制造方法
公开(公告)号：JP2007277037A
公开(公告)日：2007-10-25
申请号：JP2006104708
申请日：2006-04-05
申请人： Denso Corp , National Institute Of Advanced Industrial & Technology , Nippon Soken Inc , 株式会社デンソー , 株式会社日本自動車部品総合研究所 , 独立行政法人産業技術総合研究所
发明人： YOSHIDA KATSUMI , KITA HIDENORI , KONDO NAOKI , HIUGA HIDEKI , YAMADA KEIICHI , KOIKE KAZUHIKO
IPC分类号： C04B41/85 , B01D39/20 , B01D53/86 , B01J32/00 , B01J35/04 , B01J35/06 , B01J35/10 , B01J37/02 , B01J37/08 , C04B35/195 , C04B38/00
CPC分类号： B01J35/04 , B01J21/14 , B01J35/026 , B01J37/0215 , B01J37/038 , B01J37/08 , C04B41/009 , C04B41/5037 , C04B41/87 , C04B2111/0081 , C04B41/4537 , C04B41/4596 , C04B35/195 , C04B38/0006 , C04B38/0074
摘要： PROBLEM TO BE SOLVED: To provide a ceramic body whose substrate is made of a cordierite porous material with a high temperature stability and a high specific surface area, on the surface of which acicular particles are formed and a part or the whole surface of the acicular particles are coated with a component different from the acicular particles, and a ceramic catalyst body. SOLUTION: In the ceramic body which is used as a porous substrate for a catalyst or a filter for purifying an exhaust gas and has acicular particles on its surface contacting the exhaust gas, acicular particles consisting of a component different from the main component of the substrate are formed on the surface of the porous substrate. The acicular particles are polycrystalline bodies having minute unevenness. Therefore, the specific surface area is large, the reduction of the specific surface area caused by sintering is suppressed, the heat capacity is small, and the early activation as a catalyst is realized. Besides, a new ceramic catalyst body for purifying an exhaust gas can be manufactured and provided. COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：为了提供一种陶瓷体，其基体由具有高温稳定性和高比表面积的堇青石多孔材料制成，其表面上形成有针状颗粒，部分或整个表面的针状颗粒涂覆有不同于针状颗粒的组分和陶瓷催化剂体。解决方案：在用作催化剂的多孔基材的陶瓷体或用于净化废气的过滤器中，在与废气接触的表面上具有针状颗粒的针状颗粒，由不同于主要组分的组分组成的针状颗粒的基板形成在多孔基材的表面上。针状颗粒是具有微小凹凸的多晶体。因此，比表面积大，烧结引起的比表面积的降低被抑制，热容量小，可以实现作为催化剂的早期活化。此外，可以制造和提供用于净化废气的新的陶瓷催化剂体。版权所有（C）2008，JPO＆INPIT

4. 发明专利

JP2007238366A Hollow ceramic structure and its manufacturing method 有权
标题翻译：中空陶瓷结构及其制造方法
公开(公告)号：JP2007238366A
公开(公告)日：2007-09-20
申请号：JP2006062007
申请日：2006-03-08
申请人： National Institute Of Advanced Industrial & Technology , 独立行政法人産業技術総合研究所
发明人： KITA HIDENORI , KONDO NAOKI , HIUGA HIDEKI
IPC分类号： C04B37/00 , B22D18/04 , F27D1/04
摘要： PROBLEM TO BE SOLVED: To provide a hollow ceramic structure which is large in size, excellent in heat insulating property, light in weight and excellent in corrosion resistance and to provide its manufacturing method.
SOLUTION: In the hollow ceramic structure, (1) a plurality of units each having a three-dimensional complicated shape of the hollow structure are incorporated, joined and integrated each other, (2) then all member shapes are formed, and (3) a hollow part is formed inside the wall surface. Thus, the hollow part is formed inside the wall surface of the large sized ceramic member by using a system for assembling the basic units precisely formed by injection molding and a reaction sintering method and the large sized light weight ceramic member having functions such as high heat insulating property and wetness difficulty which is difficult to be manufactured by a conventional technology is manufactured inexpensively.
COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：提供一种尺寸大，绝热性好，重量轻，耐腐蚀性优异的中空陶瓷结构体，并提供其制造方法。解决方案：在中空陶瓷结构中，（1）多个具有中空结构的三维复杂形状的单元结合并相互结合，（2）然后形成所有的构件形状，（3）在壁面内形成中空部。因此，通过使用用于组装通过注射成型精确形成的基本单元和反应烧结方法的系统以及具有诸如高热等功能的大尺寸重量轻的陶瓷构件，在大尺寸陶瓷构件的壁表面内形成中空部分廉价地制造难以通过现有技术制造的绝缘性和湿度难度。版权所有（C）2007，JPO＆INPIT

5. 发明专利

JP2006199561A Ceramic porous body and method of manufacturing the same 审中-公开
标题翻译：陶瓷多孔体及其制造方法
公开(公告)号：JP2006199561A
公开(公告)日：2006-08-03
申请号：JP2005016016
申请日：2005-01-24
申请人： National Institute Of Advanced Industrial & Technology , 独立行政法人産業技術総合研究所
发明人： KONDO NAOKI , KITA HIDENORI
IPC分类号： C04B35/599 , B01J20/10 , C01B21/082 , C04B38/00
摘要： PROBLEM TO BE SOLVED: To provide a sialon ceramic porous body exhibiting a smooth surface performance and a method and applications for the same. SOLUTION: In the sialon ceramic porous body exhibiting the smooth surface nature which consists essentially of β-sialon, (1) the β-sialon has a composition expressed by a general formula, Si 6-z Al z O z N 8-z , where value (z) is ≥0.1 and ≤3, (2) the ratio of β-sialon crystal grain having an aspect ratio of ≥1 and ≤4 is ≥60% of total β-sialon crystal grain and it is preferable that the porosity is ≥30% and ≤70% and an average pore diameter is ≥0.2 μ and ≤2 μ. The method of manufacturing the same is provided. A corrosion resistant member is composed of the ceramic porous body. The sialon ceramic porous body and the member made from the same having high porosity, high strength and a feature of the smooth surface nature are provided. COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：提供表现出光滑表面性能的赛隆陶瓷多孔体及其方法和应用。解决方案：在基本上由β-赛隆组成的表现出平滑表面性质的赛隆陶瓷多孔体中，（1）β-赛隆具有由通式Si 6-z

6. 发明专利

JP2006199520A Ceramic tool and method of manufacturing the same 有权
标题翻译：陶瓷工具及其制造方法
公开(公告)号：JP2006199520A
公开(公告)日：2006-08-03
申请号：JP2005010950
申请日：2005-01-18
申请人： National Institute Of Advanced Industrial & Technology , Zikusu Kogyo Kk , ジクス工業株式会社 , 独立行政法人産業技術総合研究所
发明人： KITA HIDENORI , KONDO NAOKI , CHO KOKUGUN , TOTSU AKIRA , TAMANOI KEIJI , KATO MASAYA , KONDO MASANAO
IPC分类号： C04B35/591 , C04B35/584 , C04B35/64
摘要： PROBLEM TO BE SOLVED: To provide a tool used for the manufacture and the assembling of an electronic component and capable of reducing soiling due to abrasion powder and machining cost and having a thermal expansion coefficient controlled to be suitable to a material to be treated having a thermal expansion coefficient. SOLUTION: In a method of manufacturing the tool, a step for using a formed body made of a powdery mixture containing silicon as a base material and green-processing the body to have a shape and dimension close to a final shape, a step for heating to convert silicon to silicon nitride under a nitrogen atmosphere without substantially changing the dimension and if necessary, a final processing step is carried out. COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：提供一种用于电子部件的制造和组装的工具，并且能够减少由于磨耗粉末和机加工成本而导致的污垢，并且具有被控制为适合于材料的热膨胀系数处理具有热膨胀系数。解决方案：在一种制造该工具的方法中，使用由含有硅作为基材的粉状混合物制成的成形体，对坯体进行绿色加工以具有接近最终形状的形状和尺寸的步骤，在氮气气氛下加热以将硅转化为氮化硅的步骤，而基本上不改变尺寸，并且如果需要，进行最终的加工步骤。版权所有（C）2006，JPO＆NCIPI

7. 发明专利

JP2005272290A Needle-shaped ceramic body, needle-shaped ceramic catalyst body and method for producing the same 有权
标题翻译：针状陶瓷体，针状陶瓷催化剂体及其制造方法
公开(公告)号：JP2005272290A
公开(公告)日：2005-10-06
申请号：JP2004318609
申请日：2004-11-01
申请人： Denso Corp , National Institute Of Advanced Industrial & Technology , Nippon Soken Inc , 株式会社デンソー , 株式会社日本自動車部品総合研究所 , 独立行政法人産業技術総合研究所
发明人： DANIEL DONI JAYASEELAN , KITA HIDENORI , KONDO NAOKI , UENO SHUNKICHI , OJI TATSUKI , KANZAKI SHUZO , KOIKE KAZUHIKO , SUZAWA TAKUMI , NAKANISHI TOMOHIKO
IPC分类号： B01D53/94 , B01J21/14 , B01J21/16 , B01J32/00 , B01J35/02 , B01J35/04 , B01J35/10 , B01J37/00 , C01B33/26 , C04B35/195 , C04B38/00 , C04B41/85 , F01N3/28
CPC分类号： F01N3/2825 , B01J21/14 , B01J35/04 , B01J37/0009 , C01B33/26 , C04B35/195 , C04B38/0006 , C04B2111/0081 , F01N2370/02
摘要： PROBLEM TO BE SOLVED: To provide a needle-like ceramic body comprised of a cordierite porous body that is stable at high temperatures and has a large specific surface area as a base material and a needle-like ceramic catalyst body and a method for producing the same. SOLUTION: The needle-shaped ceramic body comprises the cordierite porous body that is composed of a porous structure of prescribed porosity formed with needle-like cordierite crystal phase and is stable at the high temperatures and has the large specific surface area as the base material. The needle-shaped ceramic catalyst body is formed by supporting a catalyst component on the ceramic body. By using the porous cordierite composed of needle-like crystals as a catalyst-supporting honeycomb structure, a decrease in the specific surface area caused by sintering can be suppressed. Since a honeycomb structure can be directly produced from a cordierite sintered body by itself, a low-cost product can be obtained by omitting a step for coating the inside of the honeycomb structure in the conventional process. COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：提供一种由在高温下稳定且具有大比表面积的堇青石多孔体构成的针状陶瓷体作为基材和针状陶瓷催化剂体以及方法为了生产相同。解决方案：针状陶瓷体包括堇青石多孔体，其由具有针状堇青石结晶相的规定孔隙的多孔结构构成，在高温下稳定，比表面积大基材。针状陶瓷催化剂体通过在陶瓷体上负载催化剂成分而形成。通过使用由针状晶体构成的多孔堇青石作为催化剂负载蜂窝结构体，可以抑制由烧结引起的比表面积的降低。由于蜂窝结构体可以由堇青石烧结体本身直接制造，所以通过省略在常规方法中涂覆蜂窝结构体的内部的步骤，可以获得低成本的产品。版权所有（C）2006，JPO＆NCIPI

8. 发明专利

JP2008247716A Reaction sintering silicon nitride-based sintered body and its producing process 有权
标题翻译：反应烧结基于氮化硅的烧结体及其生产工艺
公开(公告)号：JP2008247716A
公开(公告)日：2008-10-16
申请号：JP2007094733
申请日：2007-03-30
申请人： Kubota Corp , National Institute Of Advanced Industrial & Technology , 株式会社クボタ , 独立行政法人産業技術総合研究所
发明人： HIUGA HIDEKI , KITA HIDENORI , KONDO NAOKI , TSUCHIDA JIRO , SUGAI ATSUSHI
IPC分类号： C04B35/591
摘要： PROBLEM TO BE SOLVED: To provide a method for producing a reaction sintering silicon nitride-based sintered body equivalent to the conventional products at a low temperature and short time when producing the reaction sintering silicon nitride-based sintered body, and to provide its product. SOLUTION: ZrO 2 having an effect of a nitriding catalyst is added to a silicon raw material and reaction sintering is performed at the lower temperature and shorter time than in the conventional method and thereby the reaction sintering silicon nitride-based sintered body material having the mechanical characteristics equal to those of the reaction sintering silicon nitride of the conventional products is produced. The production of the silicon nitride-based reaction sintered body is made possible by the reaction sintering at the lower temperature and the shorter time as compared to the conventional method and therefore, the production and provision of the reaction sintering silicon nitride-based sintered body having the mechanical characteristics equal to those of the conventional products with lower energy consumption are made possible. COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种在制造反应烧结氮化硅基烧结体时在低温和短时间下制备与常规产品相当的反应烧结氮化硅基烧结体的方法，并提供其产品。解决方案：将具有氮化催化剂作用的ZrO 2 SBS添加到硅原料中，并且在比常规方法更低的温度和更短的时间进行反应烧结，从而进行反应烧结制造具有与常规产品的反应烧结氮化硅的机械特性相同的机械特性的氮化硅基烧结体材料。与常规方法相比，通过在较低温度和较短时间的反应烧结可以实现氮化硅基反应烧结体的制备，因此制备和提供反应烧结氮化硅基烧结体具有与能量消耗较低的常规产品相同的机械特性成为可能。版权所有（C）2009，JPO＆INPIT

9. 发明专利

JP2008024531A Ceramic structure and method of manufacturing the same 有权
标题翻译：陶瓷结构及其制造方法
公开(公告)号：JP2008024531A
公开(公告)日：2008-02-07
申请号：JP2006195934
申请日：2006-07-18
申请人： National Institute Of Advanced Industrial & Technology , 独立行政法人産業技術総合研究所
发明人： KITA HIDENORI , HIUGA HIDEKI , KONDO NAOKI
IPC分类号： C04B41/85 , C04B35/573 , C04B35/591 , C04B41/80 , C04B41/87 , H05K3/00
摘要： PROBLEM TO BE SOLVED: To provide an inexpensive, large-sized and lightweight ceramic structure having high stiffness and a smooth surface, and a method of manufacturing the same. SOLUTION: The ceramic structure is used as a stand for placing an object to be treated such as a substrate to carry out the machining of the material. The stand has a structure formed by integrally connecting a plurality of units each having a rigid joint frame structure. The surface of the stand is covered with a dense film. A solid part constituting the stand is made of reaction-sintered silicon nitride or a material consisting mainly of the reaction-sintered silicon carbide. The units each having different porosity corresponding to the stress loaded on the part of the stand are arranged. The lightweight product having high stiffness and the smooth surface and coping with enlargement is manufactured at a low cost, and provided for a stage, a table or the like necessary for a semiconductor or an exposure device for a liquid crystal. COPYRIGHT: (C)2008,JPO&INPIT
摘要翻译：要解决的问题：提供具有高刚度和光滑表面的廉价的，大型和轻质的陶瓷结构及其制造方法。解决方案：陶瓷结构用作放置诸如基板的待处理物体的支架，以进行材料的加工。支架具有通过一体地连接多个具有刚性接合框架结构的单元而形成的结构。支架的表面被致密膜覆盖。构成支架的固体部分由反应烧结氮化硅或主要由反应烧结碳化硅组成的材料制成。布置具有对应于载置在支架部分上的应力的不同孔隙的单元。以低成本制造具有高刚度和光滑表面并且具有扩大性的轻质产品，并提供用于液晶所需的半导体或曝光装置所需的台，台等。版权所有（C）2008，JPO＆INPIT

10. 发明专利

JP2006326427A Filter and its manufacturing method 有权
标题翻译：过滤器及其制造方法
公开(公告)号：JP2006326427A
公开(公告)日：2006-12-07
申请号：JP2005150862
申请日：2005-05-24
申请人： National Institute Of Advanced Industrial & Technology , 独立行政法人産業技術総合研究所
发明人： KONDO NAOKI , KITA HIDENORI , HIUGA HIDEKI , YOSHIDA KATSUMI
IPC分类号： B01D39/14 , B01D39/00 , B01D39/20
摘要： PROBLEM TO BE SOLVED: To provide a filter enhanced in its durability against a high speed and high pressure fluid and reduced in pressure loss, and its manufacturing method.
SOLUTION: The filter is composed of porous layers becoming fluid permeating passages and the dense layers, each of which is arranged on both sides of each of the porous layers, and has a multilayered structure wherein an arbitrary number of the porous layers and the dense layers are alternately laminated to each other to be bonded mutually. By this constitution, the filtering capacity of the filter can be enhanced by controlling the present state of the voids of the porous layers and the damage of the filter caused by the abrasion due to a high speed fluid and the pressure of a high pressure fluid can be prevented by the dense layers.
COPYRIGHT: (C)2007,JPO&INPIT
摘要翻译：要解决的问题：提供一种增强其对高速和高压流体的耐久性和降低压力损失的过滤器及其制造方法。解决方案：过滤器由多孔层组成，形成流体渗透通道和致密层，各层布置在每个多孔层的两侧，并具有多层结构，其中任意数量的多孔层和这些致密层彼此交替地层叠以相互粘接。通过该结构，可以通过控制多孔层的空隙的现状和由于高速流体的磨损引起的过滤器的损坏以及高压流体罐的压力来提高过滤器的过滤能力被致密层阻止。版权所有（C）2007，JPO＆INPIT

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