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    • 2. 发明授权
    • Phosphoric acid free process for polysilicon gate definition
    • 多晶硅栅极定义的无磷酸工艺
    • US06849531B1
    • 2005-02-01
    • US10718876
    • 2003-11-21
    • Li-Te S. LinFang-Chen ChengHuin-Jer LinYuan-Hung ChiuHun-Jan Tao
    • Li-Te S. LinFang-Chen ChengHuin-Jer LinYuan-Hung ChiuHun-Jan Tao
    • H01L21/302H01L21/311H01L21/3213H01L21/336H01L21/4763H01L21/8234H01L29/40
    • H01L21/31116H01L21/32137H01L21/32139
    • A method of defining a gate structure for a MOSFET device featuring the employment of dual anti-reflective coating (ARC) layers to enhance gate structure resolution, and featuring a dry procedure for removal of all ARC layers avoiding the use of hot phosphoric acid, has been developed. After formation of a polysilicon layer on an underlying silicon dioxide gate insulator layer, a capping silicon oxide, a dielectric ARC layer, and an overlying organic ARC layer are deposited. A photoresist shape is formed and used as an etch mask to allow a first anisotropic RIE procedure to define the desired gate structure shape in the dual ARC layers and in the capping silicon oxide layer. After removal of the photoresist shape and the overlying organic ARC layer a second anisotropic RIE procedure is used to define a desired polysilicon gate structure, with the second anisotropic RIE procedure also resulting in the removal of the dielectric ARC shape. A final hydrofluoric acid type solution is then used to remove the capping silicon oxide shape as well as to remove the portions of the silicon dioxide gate insulator layer not covered by the polysilicon gate structure.
    • 一种限定用于MOSFET器件的栅极结构的方法,其特征在于采用双抗反射涂层(ARC)层以增强栅极结构分辨率,并且具有用于去除所有ARC层的干法以避免使用热磷酸,具有 已经开发 在下面的二氧化硅栅极绝缘体层上形成多晶硅层之后,沉积覆盖氧化硅,电介质ARC层和上覆的有机ARC层。 形成光致抗蚀剂形状并用作蚀刻掩模,以允许第一各向异性RIE程序在双ARC层和封盖氧化硅层中限定所需的栅极结构形状。 在除去光致抗蚀剂形状和上覆的有机ARC层之后,使用第二各向异性RIE程序来限定期望的多晶硅栅极结构,其中第二各向异性RIE程序也导致去除电介质ARC形状。 然后使用最终的氢氟酸型溶液去除封端氧化硅形状以及去除未被多晶硅栅极结构覆盖的二氧化硅栅极绝缘体层的部分。
    • 4. 发明授权
    • Gate structure and method of forming the gate dielectric with mini-spacer
    • 用微型间隔物形成栅极电介质的栅结构和方法
    • US06867084B1
    • 2005-03-15
    • US10263541
    • 2002-10-03
    • Yuan-Hung ChiuMing-Huan TsaiFang-Cheng ChenHun-Jan Tao
    • Yuan-Hung ChiuMing-Huan TsaiFang-Cheng ChenHun-Jan Tao
    • H01L21/265H01L21/8238H01L29/78H01L29/80
    • H01L21/2652H01L29/517H01L29/518H01L29/78
    • A field effect transistor gate structure and a method of fabricating the gate structure with a high-k gate dielectric material and high-k spacer are described. A gate pattern or trench is first etched in a dummy organic or inorganic film deposited over a silicon substrate with source/drain regions. A high-k dielectric material liner is then deposited on all exposed surfaces. Excess poly-silicon gate conductor film is then deposited within and over the trench to provide adequate overburden. Poly-silicon is then planarized with chemical mechanical polishing or etch-back methods such that the high-k material film on top of the dummy film surface is removed during this step. In the final step, the dummy film is disposed off, leaving the final transistor gate structure with high-k gate dielectric and high-k spacer surrounding the gate conductor poly-silicon, with the entire gate structure fabricated to form an FET device on a silicon substrate.
    • 描述了场效应晶体管栅极结构和制造具有高k栅极介电材料和高k隔离物的栅极结构的方法。 首先在具有源极/漏极区域的硅衬底上沉积的虚拟有机或无机膜中蚀刻栅极图案或沟槽。 然后将高k电介质材料衬垫沉积在所有暴露的表面上。 然后将过多的多晶硅栅极导体膜沉积在沟槽内和沟槽上,以提供足够的覆盖层。 然后通过化学机械抛光或蚀刻方法对多晶硅进行平面化,使得在该步骤期间去除虚拟膜表面顶部的高k材料膜。 在最后的步骤中,将虚设薄膜放开,留下最终的晶体管栅极结构,其中高k栅极电介质和围绕栅极导体多晶硅的高k隔离层,整个栅极结构被制成以形成FET器件 硅衬底。
    • 6. 发明申请
    • Novel gate structure and method of forming the gate dielectric with mini-spacer
    • 具有微型间隔物形成栅极电介质的新型栅极结构和方法
    • US20050127459A1
    • 2005-06-16
    • US11048205
    • 2005-02-01
    • Yuan-Hung ChiuMing-Huan TsaiFang-Cheng ChenHun-Jan Tao
    • Yuan-Hung ChiuMing-Huan TsaiFang-Cheng ChenHun-Jan Tao
    • H01L21/265H01L21/8238H01L29/78H01L29/80
    • H01L21/2652H01L29/517H01L29/518H01L29/78
    • A field effect transistor gate structure and a method of fabricating the gate structure with a high-k gate dielectric material and high-k spacer are described. A gate pattern or trench is first etched in a dummy organic or inorganic film deposited over a silicon substrate with source/drain regions. A high-k dielectric material liner is then deposited on all exposed surfaces. Excess poly-silicon gate conductor film is then deposited within and over the trench to provide adequate overburden. Poly-silicon is then planarized with chemical mechanical polishing or etch-back methods such that the high-k material film on top of the dummy film surface is removed during this step. In the final step, the dummy film is disposed off, leaving the final transistor gate structure with high-k gate dielectric and high-k spacer surrounding the gate conductor poly-silicon, with the entire gate structure fabricated to form an FET device on a silicon substrate.
    • 描述了场效应晶体管栅极结构和制造具有高k栅极介电材料和高k隔离物的栅极结构的方法。 首先在具有源极/漏极区域的硅衬底上沉积的虚拟有机或无机膜中蚀刻栅极图案或沟槽。 然后将高k电介质材料衬垫沉积在所有暴露的表面上。 然后将过多的多晶硅栅极导体膜沉积在沟槽内和沟槽上,以提供足够的覆盖层。 然后通过化学机械抛光或蚀刻方法对多晶硅进行平面化,使得在该步骤期间去除虚拟膜表面顶部的高k材料膜。 在最后的步骤中,将虚设薄膜放开,留下最终的晶体管栅极结构,其中高k栅极电介质和围绕栅极导体多晶硅的高k隔离层,整个栅极结构被制成以形成FET器件 硅衬底。
    • 7. 发明申请
    • ETCHING PROCESS TO AVOID POLYSILICON NOTCHING
    • 蚀刻过程避免多晶硅缺口
    • US20060154487A1
    • 2006-07-13
    • US11033912
    • 2005-01-11
    • Shiang-Bau WangLi-Te LinMing-Ching ChangRyan ChenYuan-Hung ChiuHun-Jan Tao
    • Shiang-Bau WangLi-Te LinMing-Ching ChangRyan ChenYuan-Hung ChiuHun-Jan Tao
    • H01L21/8234H01L21/302
    • H01L21/32137H01L21/31116H01L21/823828
    • A method for plasma assisted etching of a polysilicon containing gate electrode to reduce or avoid polysilicon notching at a base portion including providing a semiconducting substrate; forming a gate dielectric layer on the semiconducting substrate; forming a polysilicon layer on the gate dielectric; patterning a photoresist layer over the polysilicon layer for etching a gate electrode; carrying out a first plasma assisted etch process to etch through a major thickness portion of the polysilicon layer; carrying out a first inert gas plasma treatment; carrying out a second plasma assisted etch process to include exposing portions of the underlying gate dielectric layer; carrying out a second inert gas plasma treatment; and, carrying out a third plasma assisted etch process to fully expose the underlying gate dielectric layer adjacent either side of the gate electrodes.
    • 一种用于等离子体辅助蚀刻含多晶硅栅电极的方法,以减少或避免在包括提供半导体衬底的基极部分处的多晶硅刻蚀; 在所述半导体衬底上形成栅介电层; 在栅极电介质上形成多晶硅层; 在多晶硅层上形成光致抗蚀剂层以蚀刻栅电极; 执行第一等离子体辅助蚀刻工艺以蚀刻通过多晶硅层的主要厚度部分; 进行第一惰性气体等离子体处理; 执行第二等离子体辅助蚀刻工艺以包括暴露下面的栅介电层的部分; 进行第二次惰性气体等离子体处理; 并且执行第三等离子体辅助蚀刻工艺以完全暴露邻近栅电极的任一侧的底层栅介质层。
    • 9. 发明申请
    • Method of in-situ damage removal - post O2 dry process
    • 原位损伤去除方法 - 后O2干法
    • US20050106888A1
    • 2005-05-19
    • US10714207
    • 2003-11-14
    • Yuan-Hung ChiuMing-Ching ChangHun-Jan Tao
    • Yuan-Hung ChiuMing-Ching ChangHun-Jan Tao
    • G03F7/42H01L21/302H01L21/306H01L21/311H01L21/461H01L21/768
    • H01L21/31116G03F7/427H01L21/02046H01L21/02063H01L21/31138H01L21/76802H01L21/76814
    • An integrated process flow including a plasma step for removing oxide residues following oxygen ashing of a photoresist layer is disclosed. The oxide removal step is effective in preventing micro mask defects and is preferably performed in the same process chamber used for the oxygen ashing step and for a subsequent plasma etch used for pattern transfer. The oxide removal step takes less than 60 seconds and involves a halogen containing plasma that is generated from one or more of NF3, Cl2, CF4, CH2F2, and SF6. Optionally, HBr or a fluorocarbon CXFYHZ where x and y are integers and z is an integer or is equal to 0 may be used alone or with one of the aforementioned halogen containing gases. The oxide removal step may be incorporated in a variety of applications including a damascene scheme, shallow trench (STI) fabrication, or formation of a gate electrode in a transistor.
    • 公开了一种集成工艺流程,其包括用于除去光致抗蚀剂层的氧灰化之后的氧化物残余物的等离子体步骤。 氧化物去除步骤在防止微掩模缺陷方面是有效的,并且优选在用于氧灰化步骤的相同处理室和用于图案转移的后续等离子体蚀刻中进行。 氧化物去除步骤需要少于60秒,并且涉及从NF 3,Cl 2,CF 4,...中的一个或多个产生的含卤素等离子体, SUB 2,CH 2,2 F 2和SF 6。 可选地,HBr或碳氟化合物其中x和y是整数,z是整数或等于0可以是 可以单独使用或与上述含卤素气体中的一种一起使用。 氧化物去除步骤可以结合在各种应用中,包括镶嵌方案,浅沟槽(STI)制造或在晶体管中形成栅电极。
    • 10. 发明授权
    • Dual hard mask layer patterning method
    • 双硬掩模层图案化方法
    • US06764903B1
    • 2004-07-20
    • US10427451
    • 2003-04-30
    • Bor-Wen ChanYuan-Hung ChiuHun-Jan Tao
    • Bor-Wen ChanYuan-Hung ChiuHun-Jan Tao
    • H01L21336
    • H01L21/28123H01L21/31116H01L21/31138H01L21/32137H01L21/32139
    • A method for forming a patterned target layer from a blanket target layer employs a pair of blanket hard mask layers laminated upon the blanket target layer. A patterned third mask layer is formed thereover. The method also employs four separate etch steps. One etch step is an anisotropic etch step for forming a patterned upper lying hard mask layer from the blanket upper lying hard mask layer. The patterned upper lying hard mask layer is then isotropically etched in a second etch step to form an isotropically etched patterned upper lying hard mask layer. The method is particularly useful for forming gate electrodes of diminished linewidths and enhanced dimensional control within semiconductor products.
    • 从覆盖目标层形成图案化目标层的方法采用层叠在覆盖目标层上的一对覆盖层硬掩模层。 在其上形成图案化的第三掩模层。 该方法还采用四个独立的蚀刻步骤。 一个蚀刻步骤是用于从橡皮布上面的硬掩模层形成图案化的上卧硬掩模层的各向异性蚀刻步骤。 然后在第二蚀刻步骤中各向同性蚀刻图案化的上卧硬掩模层,以形成各向同性蚀刻的图案化的上面的硬掩模层。 该方法对于形成半导体产品中线宽减小和尺寸控制增强的栅电极特别有用。