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    • 4. 发明授权
    • Bumper cross-section with hinges
    • 带铰链的保险杠横截面
    • US07066508B1
    • 2006-06-27
    • US11095357
    • 2005-03-31
    • Ridha BaccoucheHikmat MahmoodChelliah MadasamyDavid Wagner
    • Ridha BaccoucheHikmat MahmoodChelliah MadasamyDavid Wagner
    • B60R19/18
    • B60R19/18B60R2019/1826
    • A bumper beam is formed from a tailor welded blank with thinner gage sheet metal laser welded to thicker gage sheet metal at opposing sides thereof. The tailor welded blank is then formed into a bumper beam having a uniform B-shaped cross-sectional configuration from one terminal end to the other. Each fore-and-aft extending wall of each cell of the B-shaped cross-sectional configuration is formed with first and second hinges at a bend line between substantially horizontal portions of the wall and an intermediate transitional portion such that the horizontal portions are at different vertically spaced positions. Upon receipt of an impact, the first hinges bend into the corresponding cell while the second hinges bend outwardly. The second hinges on the corresponding inner walls of the two cells contacting upon deep collapse to enhance energy absorption.
    • 保险杠梁由裁缝焊接的坯料形成,较薄的金属片金属激光焊接在较厚的金属片金属片的相对侧。 然后将裁缝焊接坯件形成为具有从一个终端到另一终端的均匀B形横截面构造的保险杠梁。 B形横截面构造的每个单元的每个前后延伸壁在第一和第二铰链处形成有在壁的基本水平部分和中间过渡部分之间的弯曲线处,使得水平部分处于 不同的垂直间隔位置。 当接收到冲击时,第一铰链弯曲成相应的电池,而第二铰链向外弯曲。 第二个铰链在两个细胞的相应内壁上,在深塌陷时接触以增强能量吸收。
    • 6. 发明授权
    • Method of roll-forming an automotive support member
    • 滚动形成汽车支撑构件的方法
    • US07963019B2
    • 2011-06-21
    • US11508061
    • 2006-08-22
    • John ReedJames LoweLawrence QueenerHikmat MahmoodHenry HauslerJoe Weishaar
    • John ReedJames LoweLawrence QueenerHikmat MahmoodHenry HauslerJoe Weishaar
    • B23P11/00
    • B62D25/04Y10T29/49622Y10T29/49629Y10T29/49968
    • A roll-forming process for the manufacture of a structural member can be used in the manufacture of an automotive vehicle. The roll-forming process creates a component that has multiple cells with an integral internal web separating the cells, enhancing the strength, rigidity and stiffness of the component for any given size and shape. The roll-forming process starts with a piece of sheet metal and rolls the sheet metal into a desired shape and then rolls the tube back over on itself to create a second cell with the internal reinforcing web positioned between two structural cells of the beam. The rolled form is then welded into the formed shape to create the structural beam. The two cells of the beam can be the same general size or be formed as completely disparate sizes, depending on the design requirements of the structural member.
    • 用于制造结构件的辊成型方法可用于制造汽车。 辊成型工艺产生具有多个单元的组件,该单元具有分离单元的整体内部网,增强了组件对于任何给定尺寸和形状的强度,刚度和刚度。 辊轧成型过程从一块金属片开始,并将金属板卷成所需的形状,然后将管子卷回自身上,以产生第二电池,其中内部增强纤维网位于梁的两个结构电池之间。 然后将轧制形式焊接成形成形状以形成结构梁。 根据结构构件的设计要求,梁的两个单元可以是相同的一般尺寸或形成为完全不同的尺寸。
    • 10. 发明授权
    • Universal structural joint for automotive frames
    • 汽车车架通用结构接头
    • US07488022B2
    • 2009-02-10
    • US11650749
    • 2007-01-08
    • Jamel BelwafaBahig FiletaSaied NusierHikmat Mahmood
    • Jamel BelwafaBahig FiletaSaied NusierHikmat Mahmood
    • B60J7/00
    • B62D27/023B62D25/04B62D25/06
    • A structural joint configuration is formed in an automotive frame in which the frame members are bent into an angular orientation and joined together to form a structural joint in the automotive frame in which loads imposed on any of the frame members forming the joint will be transferred to and shared with the other frame members in the joint. The structural joint can be configured with as many legs as needed to conform to the number of frame members entering the joint. The frame members can be formed with any cross-sectional shape and from any conventional material or combination of materials. Joining the frame members at the structural joint can be accomplished by welding or by applying adhesives. Load distribution through the frame members forming the structural joint enables the joint to withstand an application of high loads without major cracks or bending at the structural joint.
    • 在汽车框架中形成结构接头构造,其中框架构件弯曲成角度取向并且接合在一起,以在汽车框架中形成结构接头,其中施加在形成接头的任何框架构件上的负载将被转移到 并与联合其他框架成员共享。 结构接头可以根据需要配置有足够多的腿以符合进入接头的框架构件的数量。 框架构件可以形成为任何横截面形状和任何常规材料或材料组合。 在结构接头处连接框架构件可以通过焊接或通过施加粘合剂来实现。 通过形成结构接头的框架构件的负载分配使得接头能够承受高负载的施加,而在结构接头处没有大的裂纹或弯曲。