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    • 1. 发明申请
    • INDUCTION HARDENING COIL FOR A CRANKSHAFT
    • 用于起重机的电感硬化线圈
    • WO0236985A3
    • 2002-08-29
    • PCT/US0148500
    • 2001-10-30
    • CONTOUR HARDENING INC
    • MERRELL NEIL ASTORM JOHN M
    • H05B6/38C21D1/10C21D9/30H05B6/02H05B6/14H05B6/36H05B6/40
    • H05B6/40C21D1/10C21D9/30Y02P10/253
    • An induction hardening coil assembly (100) comprises a coil (100a) having a top surface, an underside surface, and an inner coil curvature (104) disposed between the top and the underside surfaces. The inner coil curvature (104) extends approximately 180 degrees around a coil axis. The coil (100a) further includes a first end section adjacent a first end of the inner coil curvature which extends between the top and underside surfaces. A second end section adjacent a second end of the inner coil curvature which also extends between the top and underside surfaces. A support arm (100b) is connected to the coil (100a) and is constructed and arranged for providing an electrical connection between the coil and a source of electrical current. The support arm (100b) includes a current-in portion (101a) connected to the underside surface adjacent the first end section and a current-out portion (101b) connected to the top surface at a location which is between the first and second end sections.
    • 感应淬火线圈组件(100)包括具有顶表面,下表面和设置在顶表面和下表面之间的内线圈曲率(104)的线圈(100a)。 内部线圈曲率(104)围绕线圈轴线延伸约180度。 线圈(100a)还包括与内侧线圈曲率的第一端相邻的第一端部,该第一端部在顶部表面和下侧表面之间延伸。 内缘线圈曲率的第二端附近的第二端部,其也在顶表面和下表面之间延伸。 支撑臂(100b)连接到线圈(100a),并被构造和布置成用于在线圈和电流源之间提供电连接。 支撑臂(100b)包括连接到与第一端部部分相邻的下侧表面的电流引入部分(101a)和在第一和第二端部之间的位置处连接到顶表面的电流输出部分(101b) 部分。
    • 4. 发明申请
    • INDUCTION HARDENING APPARATUS FOR A CRANKSHAFT
    • 用于起重机的感应加固装置
    • WO9922038A9
    • 2000-06-02
    • PCT/US9822901
    • 1998-10-28
    • CONTOUR HARDENING INC
    • STORM JOHN MSTEWART MAX EGIBBS SPENCER L
    • H05B6/10C21D1/10C21D9/30C22C20060101H05B6/36H05B6/40
    • C21D9/30C21D1/10C21D1/42C21D11/00Y02P10/253
    • An induction hardening apparatus (20) for inductively heating and quench hardening a crankshaft (21) includes an arrangement of two workstations (33, 36) similarly configured and a robotic device (37) indexing the crankshaft from a first workstation to a second workstation. The induction hardening apparatus is designed with a single induction coil (48) located at the first workstation for the sequential induction heating and quench hardening of the pins of the crankshaft. At the second workstation, a single induction coil (63) is used for the bearing surfaces of the crankshaft. One feature of the present invention is that the induction coils do not contact the surfaces of the crankshaft which are being inductively heated and quench hardened. Crankshaft dimensions and geometry are programmed into servodrive systems (49, 51) which move the corresponding coil in X and Y directions accurately tracing the orbit or path of each pin and each bearing surface. Another feature of the present invention is the use of an offset 180 degree coil (310) which provides improved heating patterns in less time than traditional 90 degree coils.
    • 用于对曲轴(21)进行感应加热和淬火硬化的感应淬火装置(20)包括类似构造的两个工作站(33,36)的布置和将曲轴从第一工作站分配到第二工作站的机器人装置(37)。 感应淬火装置设计有位于第一工位处的单个感应线圈(48),用于对曲轴的销的顺序感应加热和淬火硬化。 在第二工作站,单个感应线圈(63)用于曲轴的支承表面。 本发明的一个特征是感应线圈不接触正被感应加热和淬火硬化的曲轴的表面。 曲轴尺寸和几何形状被编程到伺服驱动系统(49,51)中,其在X和Y方向上移动相应的线圈,精确地跟踪每个销和每个支承表面的轨道或路径。 本发明的另一个特征是使用偏移180度线圈(310),其在比传统的90度线圈更短的时间内提供改进的加热模式。
    • 7. 发明申请
    • INDUCTION HARDENING APPARATUS FOR A CRANKSHAFT
    • 用于曲轴的感应硬化装置
    • WO9922038A2
    • 1999-05-06
    • PCT/US9822901
    • 1998-10-28
    • CONTOUR HARDENING INC
    • STORM JOHN MSTEWART MAX EGIBBS SPENCER L
    • H05B6/10C21D1/10C21D9/30C22C20060101H05B6/36H05B6/40C22C
    • C21D9/30C21D1/10C21D1/42C21D11/00Y02P10/253
    • An induction hardening apparatus (20) for inductively heating and quench hardening a crankshaft (21) includes an arrangement of two workstations (33, 36) similarly configured and a robotic device (37) indexing the crankshaft from a first workstation to a second workstation. The induction hardening apparatus is designed with a single induction coil (48) located at the first workstation for the sequential induction heating and quench hardening of the pins of the crankshaft. At the second workstation, a single induction coil (63) is used for the bearing surfaces of the crankshaft. One feature of the present invention is that the induction coils do not contact the surfaces of the crankshaft which are being inductively heated and quench hardened. Crankshaft dimensions and geometry are programmed into servodrive systems (49, 51) which move the corresponding coil in X and Y directions accurately tracing the orbit or path of each pin and each bearing surface. Another feature of the present invention is the use of an offset 180 degree coil (310) which provides improved heating patterns in less time than traditional 90 degree coils.
    • 用于感应加热和淬火曲轴(21)的感应淬火设备(20)包括类似构造的两个工作站(33,36)的布置以及机械手装置(37),其将曲轴从第一工作站转位到第二工作站。 感应淬火装置设计为具有位于第一工位的单个感应线圈(48),用于曲轴销的顺序感应加热和淬火硬化。 在第二个工位上,单个感应线圈(63)用于曲轴的轴承表面。 本发明的一个特征是感应线圈不接触被感应加热并淬火硬化的曲轴的表面。 曲轴的尺寸和几何形状被编程到伺服驱动系统(49,51)中,它们沿X和Y方向移动相应的线圈,精确地跟踪每个销和每个支承表面的轨道或路径。 本发明的另一个特征是使用偏置180度线圈(310),其比传统的90度线圈在更少的时间内提供改进的加热模式。