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    • 5. 发明申请
    • METHOD FOR MANUFACTURING AN UNPOLISHED PROFILE RAIL FOR USE IN A LINEAR MOTION GUIDE
    • 用于制作线性运动指南的非调制型材轨迹的方法
    • WO2010085067A3
    • 2010-10-21
    • PCT/KR2010000287
    • 2010-01-18
    • ILJIN LIGHT METAL CO LTDJUNG HEE WONPARK YOUNG JUNELEE JUNG SUYU SEUNG JONG
    • JUNG HEE WONPARK YOUNG JUNELEE JUNG SUYU SEUNG JONG
    • B21C1/00B21C9/00B21C43/00C21D9/04
    • C21D9/04B21C1/00B21C9/00C21D1/06C21D7/06C21D2261/00F16C29/005F16C29/0647F16C33/64
    • A method for manufacturing an unpolished profile rail for use in a linear motion guide according to the present invention comprises: a decarburization layer removal step of removing a decarburization layer from the surface of a rod-shaped base formed by a hot rolling process; an intermediate drawing step of obtaining an intermediate form, by performing lubricating, cold drawing, and stress-removing annealing processes 1 to 4 times on the base to enable the base passed through the decarburization layer removal step to have a shape similar to that of a final rail for the guide; a surface treatment step of performing a blasting treatment on the surface of the intermediate form; a lubricating step of applying a lubricant to the surface of the base passed through the surface treatment step; a final drawing step of drawing the base passed through the lubricating step by controlling the area reduction of the base to be 1% to 13%; a hardening heat treatment step of performing a surface hardening heat treatment instead of polishing the surface of the rail passed through the final drawing step; and a finishing step of punching holes for mounting parts to the rail passed through the hardening heat treatment step.
    • 根据本发明的用于制造用于直线运动导轨的未抛光型材轨道的方法包括:脱碳层去除步骤,从通过热轧工艺形成的棒状基底的表面除去脱碳层; 通过在基体上进行1〜4次的润滑,冷拉拔和应力消除退火处理,得到中间形状的中间拉拔工序,使得通过脱碳层除去工序的基板具有与 导轨最终导轨; 在中间形式的表面进行喷砂处理的表面处理工序; 润滑步骤,通过所述表面处理步骤将润滑剂涂敷到所述基材的表面上; 拉伸通过润滑步骤的基料的最终拉伸步骤,通过控制基材的面积减少为1%至13%; 硬化热处理步骤,进行表面硬化热处理,代替抛光通过最终拉伸步骤的钢轨的表面; 以及将穿过硬化热处理步骤的用于安装部件的孔冲孔的精加工步骤。
    • 7. 发明申请
    • THE SYSTEM FOR MANUFACTURING LINEAR GEAR AND THE METHOD THEREOF
    • 制造线性齿轮的系统及其方法
    • WO2007142472A1
    • 2007-12-13
    • PCT/KR2007/002752
    • 2007-06-07
    • ILJIN LIGHT METAL CO., LTDJUNG, Hee WonPARK, Young JuneYEOM, Gil YongKIM, Dong SamLEE, Jung Su
    • JUNG, Hee WonPARK, Young JuneYEOM, Gil YongKIM, Dong SamLEE, Jung Su
    • B21H5/00
    • B21K1/767B21H5/00Y10T29/49467
    • The present invention relates to a system for and a method of manufacturing a linear gear (rack gear), in which a forming roll and a guide roll are used to form gear teeth in a sequential manner so as not to require a high load, thereby enabling to easily manufacture the rack gear. A system for manufacturing a rack gear according to the invention includes a forming roll having a convexo-concave portion formed on a part of the surface contacting with a linear bar, a guide roll adapted to roll while facing the forming roll, and at least one support member for supporting the linear bar so as to allow the linear bar to linearly move. A method of manufacturing a rack gear according to the invention includes a first step of passing a linear bar through between a pair of rollers provided in front of a forming roll and a guide roll, a second step of charging the linear bar into a charging hole between the forming roll and the guide roll, a third step of rolling the forming roll and the guide roll to partly form teeth on the outer circumferential surface of the linear bar, and a fourth step of rolling the forming roll and the guide roll forward or backward to discharge the linear bar.
    • 本发明涉及一种用于制造线性齿轮(齿条)的系统和方法,其中使用成形辊和导辊以顺序方式形成齿轮齿以不需要高负载,从而 能够容易地制造齿条。 根据本发明的用于制造齿条的系统包括:成形辊,其具有形成在与直线杆接触的表面的一部分上的凸凹部,适于在面向成形辊的同时滚动的导辊;以及至少一个 用于支撑线性杆的支撑构件,以允许线性杆线性移动。 根据本发明的制造齿条的方法包括:使直线杆穿过设置在成形辊前面的一对辊和导辊之间的第一步骤,将线性条装入充电孔的第二步骤 在成形辊和引导辊之间的第三步骤,使成形辊和引导辊滚动以在直线杆的外周面上部分地形成齿;以及第四步骤,将成形辊和引导辊向前滚动或 向后排出线性杆。