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    • 7. 发明申请
    • METHOD OF MAKING FUSIBLE LINKS
    • 制作可靠链接的方法
    • US20120103930A1
    • 2012-05-03
    • US12938298
    • 2010-11-02
    • Peng ZhouPaul Tsao
    • Peng ZhouPaul Tsao
    • C23F1/04
    • H05K13/00H01H11/00H01H69/022H01H85/02H01H85/046H01H2085/025H01M2/26H01M2200/10H05K1/0293Y10T29/49107Y10T29/49108Y10T29/49117
    • Methods of fabricating the fusible link are directed to processing a multi-layer clad foil having a first layer suitable for forming a fusible link and a second layer suitable for forming one or more welding pads. In some embodiments, the first layer is an aluminum layer and the second layer is a nickel layer. A two-step etching process or a single step etching process is performed on the clad foil to form an etched clad foil having multiple tabs made of the second layer used as current collector conductor pads and battery cell conductor pads, and one or more tabs made of the first layer that form aluminum conductors. The aluminum conductors are shaped and sized to form aluminum fusible conductors during either the etching process or a subsequent stamping process. A single fusible link or an array of fusible links can be formed.
    • 制造可熔连接件的方法涉及处理具有适于形成可熔连接件的第一层的多层复合箔和适用于形成一个或多个焊接焊盘的第二层。 在一些实施例中,第一层是铝层,第二层是镍层。 在复合箔上进行两步蚀刻工艺或单步蚀刻工艺以形成具有由用作集流体导体焊盘和电池单元导体焊盘的第二层制成的多个接片的蚀刻的复合箔,并且制成一个或多个接片 形成铝导体的第一层。 铝导体的形状和尺寸在蚀刻工艺或随后的冲压工艺期间形成铝熔丝导体。 可以形成单个可熔连接件或可熔连接件阵列。
    • 8. 发明申请
    • HIGH RELIABILITY BLADE FUSE AND THE MANUFACTURING METHOD THEREOF
    • 高可靠性刀片保险丝及其制造方法
    • US20110163840A1
    • 2011-07-07
    • US13063985
    • 2009-10-23
    • Xiurong LuXiaoming CaoShirong NanManxue Yang
    • Xiurong LuXiaoming CaoShirong NanManxue Yang
    • H01H85/06H01H69/02
    • H01H69/022H01H85/06Y10T29/49107
    • The invention relates to the field of fuses, and particularly to a blade fuse used to protect electronic components and its manufacturing method. The said blade fuse comprises a ceramic substrate, a first metal layer, a second metal layer, an encapsulating layer, back electrodes and metal ends, wherein an insulating layer is between the first metal layer and the second metal layer, and the softening point of the insulating layer is between the melting points of the first and second metal layers; the method of manufacturing the said blade fuse includes the following steps: forming back electrodes on the back side of the substrate and then forming the first metal layer on the substrate in accordance with the pattern of the fuse wire; securing a metal mesh on the substrate, covering the two ends of the first metal layer, and forming the insulating layer with vapor deposition; removing the metal mesh, printing the second metal layer on the insulating layer with screen-printing technology and then covering all the surface of the substrate with the protective layer except its two ends wherein end electrodes are located so that the fuse wire is protected; the finished product is obtained after formation of end inner electrodes and end electrodes at last; the manufacturing processes disclosed in this invention is simple, and the blade fuse manufactured thereby is characteristic of excellent fusing performance, strong anti-aging capability and the smoother fusing curve.
    • 本发明涉及保险丝领域,特别涉及用于保护电子部件的刀片保险丝及其制造方法。 所述刀片保险丝包括陶瓷衬底,第一金属层,第二金属层,封装层,背电极和金属端,其中绝缘层在第一金属层和第二金属层之间,软化点 绝缘层位于第一和第二金属层的熔点之间; 制造所述刀片保险丝的方法包括以下步骤:在衬底的背面形成背电极,然后根据熔丝的图案在衬底上形成第一金属层; 将金属网固定在基板上,覆盖第一金属层的两端,并用气相沉积形成绝缘层; 去除金属网,用丝网印刷技术在绝缘层上印刷第二金属层,然后用保护层覆盖基板的所有表面,除了两端,其末端电极被定位成使得熔丝被保护; 最终在终端内电极和端电极形成后获得成品; 本发明公开的制造工艺简单,由此制造的刀片保险丝具有优异的熔合性能,强抗老化能力和更平滑的熔化曲线。
    • 9. 发明申请
    • Manufacturability of SMD and Through-Hole Fuses Using Laser Process
    • 使用激光工艺的SMD和通孔保险丝的可制造性
    • US20090167480A1
    • 2009-07-02
    • US11967161
    • 2007-12-29
    • Sidharta WiryanaTianyu Zhu
    • Sidharta WiryanaTianyu Zhu
    • H01H85/04H01H69/02
    • H01H69/022H01H85/0411H01H85/046H01H2069/025H01H2085/0414Y10T29/49107
    • The invention relates to a method of manufacturing a circuit protector and to a circuit protector. The method comprises the steps of providing a substrate having opposing end portions, coupling an element layer to the top surface of the substrate, and laser machining the element layer to shape the element layer into a predetermined geometry. The circuit protector comprises a substrate having opposing end portions, termination pads coupled to the top surface at opposing end portions of the substrate, a fuse element disposed across a space between the termination pads and electrically connecting the termination pads, the fuse element having a predetermined geometry; the predetermined geometry having the narrowest width of about 0.025 to about 0.050 millimeters, a cover coupling the top surface and suffusing the substrate, the fuse element and the termination pads, and end terminations in electrical contact with the termination pads at the opposing end portions.
    • 本发明涉及制造电路保护器和电路保护器的方法。 该方法包括以下步骤:提供具有相对端部的衬底,将元件层耦合到衬底的顶表面,以及激光加工元件层以将元件层成形为预定几何形状。 电路保护器包括具有相对端部的衬底,在衬底的相对端部处耦合到顶表面的端接焊盘,跨过端接焊盘之间的空间并且电连接端接焊盘的熔丝元件,熔丝元件具有预定的 几何; 具有约0.025至约0.050毫米的最窄宽度的预定几何形状,连接顶表面并使衬底充满的盖,熔丝元件和终止焊盘以及在相对端部处与端接焊盘电接触的终端。
    • 10. 发明申请
    • Chip-type fuse and method of manufacturing the same
    • 片式保险丝及其制造方法
    • US20080191832A1
    • 2008-08-14
    • US11802694
    • 2007-05-24
    • Chon-Ming Tsai
    • Chon-Ming Tsai
    • H01H85/04H01H69/02
    • H01H85/0411H01H69/022H01H85/0065H01H85/0082H01H85/046H01H85/047H01H85/06H01H85/42H01H2085/0414Y10T29/49107
    • A chip-type fuse is based on an electrically insulating substrate and fusible element is disposed thereon. A protective layer is formed over the fusible element and adheres to the substrate around the fusible element so as to define a cavity between the protective layer and the fusible element. The cavity isolates the protective layer from direct contact with the fusible element so that the protective layer will not be melted or breached by the excessive heat and arc generated by the fusible element under overload condition. Further, the cavity can be hermetically sealed to enclose a gas of pressure less than one atmosphere. A thermally insulating layer and an arc suppressive layer may be incorporated to reduce the response time and arc intensity of the chip-type fuse respectively under overload condition. The method of manufacturing chip-type fuse, particularly the method of forming fusible element and cavity, is described too.
    • 芯片式保险丝基于电绝缘基板,并且可熔元件设置在其上。 在可熔元件之上形成保护层,并且粘附到可熔元件周围的基板上,以便在保护层和可熔元件之间限定空腔。 空腔将保护层与可熔元件直接接触,使得保护层不会在过载条件下由易熔元件产生的过热和电弧熔化或破裂。 此外,空腔可以气密地密封以包围低于一个大气压的气体。 可以并入绝热层和电弧抑制层,以在过载条件下分别降低芯片型熔丝的响应时间和电弧强度。 还描述了制造芯片型熔断器的方法,特别是形成可熔元件和腔体的方法。