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    • 3. 发明授权
    • Printing and quilting method and apparatus
    • 印刷和绗缝方法和装置
    • US06848846B2
    • 2005-02-01
    • US10185324
    • 2002-06-27
    • Richard N. CodosM. Burl White
    • Richard N. CodosM. Burl White
    • B41J2/01B41J11/00D04D7/02D05B11/00D05B33/00D06B11/00B41J19/18
    • B41J2/01B41J3/4078B41J11/002B41J15/04D05B11/00D05B33/00D05D2305/12D05D2305/22D06B11/0059
    • A quilting machine (10, 100, 200, 300, 400, 500, 600) is provided with a printing station (20, 125, 225, 325, 425, 525, 611, 626, 631) and a quilting station (44, 127, 227, 327, 427, 527, 627, 632). The printing station is located either in line and preferably upstream of the quilting station, with a conveyor (520) extending through each of the stations to convey a web of quilting material through the machine, or is off of the quilting line such that the material with a pre-applied pattern thereon is transferred, preferably in web form, to the line of the second station for the application of a pattern in registration with the first applied pattern. At the quilting station, registration longitudinal and transverse registration is measured and skewing or rotation of the material is determined. Opposite transverse sides of the material are differently adjusted to orient and register the material. A master batch controller (90, 135, 235, 335, 435, 535) assures that the proper combinations of printed and quilted patterns are combined to allow small quantities of different quilted products to be produced automatically along a material web. Ticking is preprinted with a plurality of different patterns, organized and communicated by the computer so that a print head can scan the material and print different patterns of different panels (32) across the width of a web. Identifying data (40) for matching the panels of a mattress product can be provided in data files printed on the fabric. Cutting and slitting of the panels from each other and the quilting and combining of the panels for assembly of a mattress product can be carried out manually or automatically using the data.
    • 绗缝机(10,100,200,300,400,500,600)设置有印刷站(20,125,225,325,425,525,611,626,631)和绗缝站(44, 127,227,327,427,527,627,632)。 印刷站位于绗缝站的线上并且优选位于绗缝站的上游,其中输送机(520)延伸穿过每个站,以将绗缝材料幅材输送通过机器,或离开绗缝线,使得材料 其上预先施加的图案优选地以网状形式传送到第二工位的线,用于施加与第一施加图案对准的图案。 在绗缝站,测量注册纵向和横向对准,确定材料的倾斜或旋转。 材料的相对横向侧面被不同地调整以定向和对准材料。 主批量控制器(90,135,235,335,435,535)确保印刷和绗缝图案的适当组合被组合以允许沿着材料网自动地生产少量不同的绗缝产品。 打印头被预先打印有多个不同的图案,由计算机组织和传送,使得打印头可以扫描材料并在网的宽度上打印不同的面板(32)的不同图案。 可以在打印在织物上的数据文件中提供用于匹配床垫产品的面板的数据(40)。 面板彼此切割和切割以及用于组装床垫产品的面板的绗缝和组合可以使用数据手动或自动地进行。
    • 4. 发明授权
    • Method and apparatus for ink jet printing on textiles
    • 纺织品上喷墨打印的方法和装置
    • US06467898B2
    • 2002-10-22
    • US09823268
    • 2001-03-30
    • Richard N. CodosWilliam W. CollanRobert B. ComerfordAngelo QuattrociocchiMilan Badovinac
    • Richard N. CodosWilliam W. CollanRobert B. ComerfordAngelo QuattrociocchiMilan Badovinac
    • B41J201
    • D06P5/30B41J2/01B41J2/16585B41J3/4078B41J11/0015B41J11/002B41M5/0047B41M5/0064B41M7/0081B41M7/009D05B11/00D05B33/00D05D2305/12D05D2305/22D06P5/2005
    • Ink jet printing is provided onto fabric using ultraviolet (UV) light curable ink. The ink is first partially cured with UV light and then is subjected to heating to more completely cure the ink and to remove by evaporation or otherwise, the uncured monomers and producing a printed image of ink having an amount of unpolymerized monomers and polymerization reactants and byproducts that is less than a food industry packaging standard of 100 PPM, and as low as 10 PPM. The printing is provided in a quilting machine having a quilting station and a printing station located upstream of the quilting station. Preferably, at the printing station, only a top layer of fabric is printed with a multi-colored design under the control of a programmed controller. UV curable ink is jetted onto the fabric with a dot volume of about 75 picoliters. A conveyor moves the printed fabric from the printing station through a UV curing station where a UV curing light head moves either with the print head or independent of the print head to expose the deposited drops of UV ink with a beam of about 300 watts per linear inch of energy, at a rate that applies about 1 joule per square centimeter. The conveyor then conveys the fabric through a heated drying station or oven where the fabric is heated to about 300° F. for from about 30 seconds up to about three minutes. Forced hot air is preferably used to apply the heat in the oven, but other heating methods such as infrared or other radiant heaters may be used. Before, or preferably after, the heat curing, the fabric is combined with other material layers and a quilted pattern is applied in program controlled coordination with the printed pattern.
    • 使用紫外线(UV)光固化油墨将喷墨打印提供到织物上。 首先用UV光部分地固化油墨,然后进行加热以更完全地固化油墨并通过蒸发或其它方式除去未固化的单体并产生具有一定量的未聚合单体和聚合反应物和副产物的油墨的印刷图像 即低于100 PPM的食品工业包装标准,低于10 PPM。 印刷在绗缝机上设置有绗缝站和位于绗缝站上游的印刷站。 优选地,在打印站处,仅在编织控制器的控制下,以多色设计印刷织物的顶层。 紫外线固化油墨以约75皮升的点体积喷射到织物上。 输送机将印刷的织物从印刷站移动通过UV固化站,其中UV固化光头与打印头一起移动或独立于打印头移动,以每线性约300瓦的光束暴露沉积的UV墨水滴 英寸的能量,以每平方厘米约1焦耳的速度。 然后,输送机将织物通过加热的干燥站或烘箱输送,其中将织物加热至约300°F,从约30秒至约3分钟。 优选使用强制热空气将热量施加到炉中,但是可以使用其它加热方法,例如红外线或其他辐射加热器。 在热固化之前或优选之后,将织物与其它材料层结合,并且以程序控制的印刷图案配合施加绗缝图案。
    • 5. 发明授权
    • Machine for cutting cloth and applying borders and a peripheral band to cloths used to manufacture spring mattresses
    • 用于切割布和边缘的机器,以及用于制造弹簧床垫的布的周边带
    • US06408773B2
    • 2002-06-25
    • US09757590
    • 2001-01-11
    • Roberto Resta
    • Roberto Resta
    • D05B1100
    • D05B35/06D05B11/005D05D2303/02D05D2305/12
    • A cloth cutting and border applying machine for manufacturing mattresses starting from a roll wound sheet, comprising a framework, a cloth moving device, two sewing machines arranged upstream of the moving device to form longitudinal stitch lines for stitching a strip supported on a roll support along lateral edges of the cloth, a cloth finishing assembly arranged downstream of the moving device and having a sewing machine with at least two needles for providing parallel transverse stitch lines and mounted on a carriage slideable on guides to join a band to the cloth along transverse stitch lines, a cutter for cutting between the parallel stitch lines to separate a cloth portion lying downstream of the assembly from one lying upstream, a carriage actuator, and a band cutter to cut the band and the cloth transversely between the two stitch lines.
    • 一种用于制造从卷绕片材开始的床垫的布切割和边界施加机,包括框架,布移动装置,布置在移动装置的上游的两个缝纫机,以形成用于将支撑在卷支架上的条带缝合的纵向缝合线 布的横向边缘,布置在移动装置的下游的布料整理组件,并且具有至少两个针的缝纫机,用于提供平行的横向线迹,并且安装在滑架上的滑架上,导轨沿着横向缝合将带子连接到布 线条,用于在平行线迹之间切割的切割器,以将布置在组件下游的布料部分与位于上游的布料部分,滑架致动器和带式切割机在横向上在两条线迹之间切割。
    • 6. 发明申请
    • MATTRESS BORDER PRODUCTION SYSTEM
    • MATTRESS边界生产系统
    • US20020050117A1
    • 2002-05-02
    • US09812137
    • 2001-03-19
    • Preston B. DasherElvin C. PriceJohn S. ChamleeClifton R. HowellVan H. NguyenDanny V. MurphyEzekiel T. Hill
    • B65B063/04B65B011/00
    • D05B11/005D05B21/00D05B33/00D05B35/066D05B39/00D05B41/00D05D2203/00D05D2207/02D05D2305/06D05D2305/12D05D2305/14
    • A machine for automatically producing a mattress border with handles sewn to the border material. Border material is pre-fed from a selected spool, screened for splice avoidance and measured. Handle material is fed from a selected spool mounted in a multiple handle material spool magazine mounted on rails, fed into a handle folding assembly, and cut to length. Ends of the handle material are folded under by the handle folding assembly and the handle then transferred in a folded condition from the handle folding assembly to a correct position on the border material. A double frame handle press holds each folded end of the handle material in place as each end is maneuvered under a sewing head needle to apply a stitch pattern to secure the folded ends to the border material. The double frame handle press is translated separately from the carriage assembly which travels in the sew pattern, to position the other end of the handle under the sewing needle.
    • 一种用于自动生产床垫边框的机器,缝制在边框材料上。 边框材料从选定的卷轴预先馈送,屏蔽接头避免并测量。 手柄材料从安装在安装在轨道上的多个手柄材料卷轴盒中的选定的卷轴送入,被馈送到手柄折叠组件中并切割成长度。 手柄材料的端部通过手柄折叠组件折叠在下面,然后手柄以折叠状态从手柄折叠组件转移到边框材料上的正确位置。 双框架手柄压机将手柄材料的每个折叠端保持在适当位置,因为每个端部在缝纫头针下操作以施加针迹图案以将折叠的端部固定到边框材料。 双框架手柄压力机与从缝纫图案中移动的托架组件分开平移,将手柄的另一端定位在缝纫针下。
    • 7. 发明申请
    • Method and apparatus for ink jet printing on textiles
    • 纺织品上喷墨打印的方法和装置
    • US20010038408A1
    • 2001-11-08
    • US09823268
    • 2001-03-30
    • Richard N. CodosWilliam W. CollanRobert B. ComerfordAngelo QuattrociocchiMilan Badovinac
    • B41J002/01
    • D06P5/30B41J2/01B41J2/16585B41J3/4078B41J11/0015B41J11/002B41M5/0047B41M5/0064B41M7/0081B41M7/009D05B11/00D05B33/00D05D2305/12D05D2305/22D06P5/2005
    • Ink jet printing is provided onto fabric using ultraviolet (UV) light curable ink. The ink is first partially cured with UV light and then is subjected to heating to more completely cure the ink and to remove by evaporation or otherwise, the uncured monomers and producing a printed image of ink having an amount of unpolymerized monomers and polymerization reactants and byproducts that is less than a food industry packaging standard of 100 PPM, and as low as 10 PPM. The printing is provided in a quilting machine having a quilting station and a printing station located upstream of the quilting station. Preferably, at the printing station, only a top layer of fabric is printed with a multi-colored design under the control of a programmed controller. UV curable ink is jetted onto the fabric with a dot volume of about 75 picoliters. A conveyor moves the printed fabric from the printing station through a UV curing station where a UV curing light head moves either with the print head or independent of the print head to expose the deposited drops of UV ink with a beam of about 300 watts per linear inch of energy, at a rate that applies about 1 joule per square centimeter. The conveyor then conveys the fabric through a heated drying station or oven where the fabric is heated to about 300null F. for from about 30 seconds up to about three minutes. Forced hot air is preferably used to apply the heat in the oven, but other heating methods such as infrared or other radiant heaters may be used. Before, or preferably after, the heat curing, the fabric is combined with other material layers and a quilted pattern is applied in program controlled coordination with the printed pattern.
    • 使用紫外线(UV)光固化油墨将喷墨打印提供到织物上。 首先用UV光部分地固化油墨,然后进行加热以更完全地固化油墨并通过蒸发或其它方式除去未固化的单体并产生具有一定量的未聚合单体和聚合反应物和副产物的油墨的印刷图像 即低于100 PPM的食品工业包装标准,低于10 PPM。 印刷在绗缝机上设置有绗缝站和位于绗缝站上游的印刷站。 优选地,在打印站处,仅在编织控制器的控制下,以多色设计印刷织物的顶层。 紫外线固化油墨以约75皮升的点体积喷射到织物上。 输送机将印刷的织物从印刷站移动通过UV固化站,其中UV固化光头与打印头一起移动或独立于打印头移动,以每线性约300瓦的光束暴露沉积的UV墨水滴 英寸的能量,以每平方厘米约1焦耳的速度。 然后,输送机将织物通过加热的干燥站或烘箱输送,其中将织物加热至约300°F,从约30秒至约3分钟。 优选使用强制热空气将热量施加到炉中,但是可以使用其它加热方法,例如红外线或其他辐射加热器。 在热固化之前或优选之后,将织物与其它材料层结合,并且以程序控制的印刷图案配合施加绗缝图案。