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1. 发明授权

US09630342B2 Machine for manufacturing concrete uwall type construction blocks by molding each concrete U-wall construction block from concrete poured about a block cage made from reinforcing material while said block cage is loaded with said machine 有权
公开(公告)号：US09630342B2
公开(公告)日：2017-04-25
申请号：US14542910
申请日：2014-11-17
申请人： Stable Concrete Structures, Inc. , Concrete Systems, Inc.
发明人： Raymond Joseph O'Neill , Dennis Carr
IPC分类号： B28B7/10 , B28B13/04 , B28B7/00 , B28B15/00 , B28B7/28 , B28B7/36 , B28B7/16 , B28B7/04
CPC分类号： E02D29/025 , B28B7/0029 , B28B7/0041 , B28B7/0044 , B28B7/0058 , B28B7/0061 , B28B7/02 , B28B7/04 , B28B7/10 , B28B7/16 , B28B7/18 , B28B7/186 , B28B7/285 , B28B7/36 , B28B13/04 , B28B13/06 , B28B15/00 , E02D29/02 , E02D29/0266 , E02D2250/0007 , E02D2250/0023 , E02D2300/002 , E02D2300/0029 , E04C5/01
摘要： A machine for and method of manufacturing concrete U-wall type construction blocks by molding each concrete u-wall construction block from concrete poured about a block cage made from reinforcing material while said block cage is loaded within the machine. The method involves providing a system of molding jacket panels, including a core molding assembly having a pair of inside stem jacket panels that are adjustably supportable in a substantially parallel manner during a molding process, and arranged is such a manner that the front wall portion is molded in downwardly facing direction toward a horizontal support surface and completely enclosed in one or more molding jacket panels. Before block molding operations, the thickness of the front wall portion of the U-wall construction block is set by determining the thickness of a front wall surface liner and installing the front wall surface forming liner within the system of molding jacket panels.

2. 发明申请

US20160326743A1 Method and Mold for Manufacturing an Interlocking Concrete Retaining Wall Block 有权
标题翻译：联锁混凝土挡墙的制造方法和模具
公开(公告)号：US20160326743A1
公开(公告)日：2016-11-10
申请号：US14704621
申请日：2015-05-05
申请人： Risi Stone, Inc
发明人： Tyler Matys
IPC分类号： E04B2/84 , B28B3/04 , B28B1/14
CPC分类号： E04B2/84 , B28B1/14 , B28B3/04 , B28B7/0064 , B28B7/007 , B28B7/0073 , B28B7/0079 , B28B7/0082 , B28B7/0097 , B28B7/183 , B28B7/20 , B28B7/24 , B28B7/26 , B28B7/285
摘要： A mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend parallel to the side walls of the mold box substantially from the top face into the mold cavity, to form first transverse portions of the profile of the top and bottom surfaces the blocks which do not include any undercut portion that would impede removal of the mold box in a substantially vertical direction. At least one removable insert comprises insert members which, when positioned in the mold box beneath the partitions, form remaining transverse portions of the profile of the top and bottom surfaces, the remaining transverse portions including at least one undercut portion. The insert members, when in position in the mold box for casting, are substantially in lateral alignment with respective bottom surfaces of at least some of the partitions and can be inserted and retracted through openings in an end wall of the mold box.
摘要翻译：用于制造垂直取向的互锁的干式浇注混凝土保持墙块的模具包括：模具箱，其包括连接到端壁的两个侧壁，以限定模腔，顶面和基本上敞开的底面。被配置为限定相邻块之间的空间或模具盒的块和侧面之间的间隔的分区基本上从顶面平行于模具箱的侧壁延伸到模腔中，以形成轮廓的第一横向部分顶部和底部表面的块，其不包括阻碍模具箱在基本垂直方向移除的任何底切部分。至少一个可拆卸的插入件包括插入构件，其当定位在隔板下方的模具箱中时，形成顶部和底部表面的轮廓的剩余的横向部分，其余的横向部分包括至少一个底切部分。插入构件当处于用于铸造的模具箱中的适当位置时，与至少一些隔板的相应底面基本上横向对齐，并且可以通过模具盒的端壁中的开口插入和缩回。

3. 发明授权

US08888481B2 Machine for manufacturing concrete U-wall type construction blocks by molding each concrete U-wall construction block from concrete poured about a block cage made from reinforcing material while said block cage is loaded within said machine 有权
标题翻译：用于制造混凝土U型壁结构块的机器，通过将每个混凝土U型墙结构块与混凝土浇铸在围绕由加固材料制成的块状笼体上，同时所述块体笼被装载在所述机器
公开(公告)号：US08888481B2
公开(公告)日：2014-11-18
申请号：US12987218
申请日：2011-01-10
申请人： Raymond O'Neill , Dennis Carr
发明人： Raymond O'Neill , Dennis Carr
IPC分类号： B28B7/04 , B28B7/30 , B28B13/04 , B28B7/00
CPC分类号： E02D29/025 , B28B7/0029 , B28B7/0041 , B28B7/0044 , B28B7/0058 , B28B7/0061 , B28B7/02 , B28B7/04 , B28B7/10 , B28B7/16 , B28B7/18 , B28B7/186 , B28B7/285 , B28B7/36 , B28B13/04 , B28B13/06 , B28B15/00 , E02D29/02 , E02D29/0266 , E02D2250/0007 , E02D2250/0023 , E02D2300/002 , E02D2300/0029 , E04C5/01
摘要： A machine for and method of manufacturing concrete U-wall construction blocks, each having a front wall portion and a pair of stem portions extending from said front wall portion. The method involves providing a system of molding jacket panels, including a core molding assembly having a pair of inside stem jacket panels that are adjustably supportable in a substantially parallel manner during a molding process, and arranged is such a manner that the front wall portion is molded in downwardly facing direction toward a horizontal support surface and completely enclosed in one or more molding jacket panels. Before block molding operations, the thickness of the front wall portion of the U-wall construction block is set by determining the thickness of a front wall surface liner and installing the front wall surface forming liner within the system of molding jacket panels. Also, thickness of the stem portions of the U-wall construction block is set by determining the proper distance between the pair of said inside stem jacket panels supported in a parallel manner during the block molding process. Thereafter, concrete is poured or injected through pour openings provided in the molding jacket apparatus to form the front wall portion and stem portions of the concrete U-wall block.
摘要翻译：一种用于制造混凝土U形墙结构块的机器及其制造方法，每个具有从所述前壁部分延伸的前壁部分和一对杆部分。该方法包括提供一种成型护套板的系统，其包括具有一对内部护套板的芯部模制组件，其在模制过程中可基本上平行地调节地支撑，并且布置成使得前壁部分沿向下的方向模制成水平支撑表面并且完全封闭在一个或多个模制护套板中。在块模制操作之前，通过确定前壁表面衬套的厚度并将前壁表面成形衬套安装在模制护套板的系统内来设定U形壁结构块的前壁部分的厚度。此外，通过在块模制过程中确定以平行方式支撑的一对所述内侧柱套管板之间的适当距离来设定U形壁结构块的杆部的厚度。此后，通过设置在成型套装置中的倾倒开口浇注或注入混凝土，以形成混凝土U形墙体的前壁部分和茎部分。

4. 发明申请

US20140183776A1 MANUFACTURING CONCRETE 审中-公开
标题翻译：制造混凝土
公开(公告)号：US20140183776A1
公开(公告)日：2014-07-03
申请号：US14235175
申请日：2012-07-24
申请人： Mark Jardine
发明人： Mark Jardine
IPC分类号： B29D99/00
CPC分类号： B29D99/001 , B28B1/0935 , B28B7/0032 , B28B7/186 , B28B7/28 , B28B7/285 , B28B23/0006 , B28B23/06
摘要： A method for manufacturing hollow-core concrete slabs, the method comprising: preparing a mould by suspending in the mould between first and second end-pieces a plurality of substantially parallel elongate void formers; filling the mould with a wet concrete mix up to the crown of the void formers; laying an inert pliable filamentary sheet on the surface of the concrete with filaments of the sheet extending transverse to the long axes of the elongate void formers, the filamentary sheet being restrained so as to resist movement of the concrete mix when the void formers are withdrawn from the mix; further filling the mould with the wet concrete mix over the filamentary sheet; and, subsequently forming hollow channels in the wet concrete mix by withdrawing the plurality of void formers from the concrete mix through the second end-piece.
摘要翻译：一种制造中空混凝土板的方法，该方法包括：通过在第一和第二端部之间的模具中悬挂多个基本上平行的长孔形成器来制备模具; 用湿混凝土混合物填充模具直到孔形成器的顶部; 在混凝土的表面上铺设惰性柔韧的丝状片材，其中片材的长丝横向于细长的空心形成器的长轴线延伸，丝状片材受到限制，以便当空心成形器从混合进一步用纤维片上的湿混凝土混合物填充模具; 随后通过第二端件从混凝土混合物中抽出多个空心成形器，从而在湿混凝土混合物中形成中空通道。

5. 发明申请

US20110260364A1 TECHNIQUES AND TOOLS FOR ASSEMBLING AND DISASSEMBLING COMPACTABLE MOLDS AND FORMING BUILDING BLOCKS 有权
标题翻译：组装和拆卸可压缩模具和成型建筑块的技术和工具
公开(公告)号：US20110260364A1
公开(公告)日：2011-10-27
申请号：US13176658
申请日：2011-07-05
申请人： Franklin David Davies , Rudolf Alfred Heijden , Richard William Kay , George Briggs Middleton , Robert H. Nippert
发明人： Franklin David Davies , Rudolf Alfred Heijden , Richard William Kay , George Briggs Middleton , Robert H. Nippert
IPC分类号： B29C39/36
CPC分类号： B28B7/0097 , B28B7/0014 , B28B7/18 , B28B7/285 , B28B13/04 , B28B15/00 , B28B23/0087
摘要： A system includes one or more compacting wall retraction mechanisms for retracting one or more compacting walls of a compactable lightweight concrete block mold having at least two compacting walls. The compacting wall retraction mechanism(s) facilitate release of a compacted lightweight concrete block from the compactable lightweight concrete block mold. The system can include a mold feed conveyor, and a table for receiving the compactable lightweight concrete block mold from the mold feed conveyor. The system can include one or more tube extraction and re-insertion mechanisms for extracting or inserting tubes of a compactable mold. The system can include one or more end wall lock release mechanisms for releasing end walls to remove a molded block from the mold. Mold assembly and disassembly can be controlled by an electronic or computerized controller.
摘要翻译：系统包括一个或多个压实壁回缩机构，用于缩回具有至少两个压实壁的可压实轻质混凝土块模具的一个或多个压实壁。压实壁回缩机构有助于从可压实的轻质混凝土块模具中释放压实的轻质混凝土块。该系统可以包括模具进给输送机和用于从模具进给输送机接收可压实轻质混凝土块模具的工作台。该系统可以包括用于提取或插入可压实模具的管的一个或多个管提取和重新插入机构。该系统可以包括一个或多个端壁锁定释放机构，用于释放端壁以从模具中移除模制块。模具组装和拆卸可由电子或计算机控制器控制。

6. 发明申请

US20190136482A1 BLOCK REINFORCEMENT CAGE HAVING STEM REINFORCEMENT PORTIONS WITH OPEN APERTURES FORMED THEREIN, FOR USE IN REINFORCING A MOLDED CONCRETE U-WALL CONSTRUCTION BLOCK 审中-公开
公开(公告)号：US20190136482A1
公开(公告)日：2019-05-09
申请号：US16101524
申请日：2018-08-13
申请人： Stable Concrete Structures, Inc. , Concrete Systems, Inc.
发明人： Raymond O'Neill , Dennis Carr
IPC分类号： E02D29/02 , B28B7/00 , B28B13/04 , B28B7/10 , B28B7/18 , B28B7/02 , B28B15/00 , B28B13/06 , B28B7/04 , B28B7/36 , B28B7/28
CPC分类号： E02D29/025 , B28B7/0029 , B28B7/0041 , B28B7/0044 , B28B7/0058 , B28B7/0061 , B28B7/02 , B28B7/04 , B28B7/10 , B28B7/16 , B28B7/18 , B28B7/186 , B28B7/285 , B28B7/36 , B28B13/04 , B28B13/06 , B28B15/00 , E02D29/02 , E02D29/0266 , E02D2250/0007 , E02D2250/0023 , E02D2300/002 , E02D2300/0029 , E04C5/01
摘要： A block reinforcement cage made from reinforcing material and adapted for loading within a machine during a block manufacturing process for molding a concrete U-wall construction block structure. The block cage includes an open aperture formed in each of its stem reinforcing portions. During the block manufacturing process, the first and second support members of a support mechanism are inserted within the open apertures formed in the stem reinforcing sections of the block cage, and cooperate with the open apertures of the block cage so as to (i) support the block cage when being loaded into a block manufacturing machine, (ii) define central apertures molded in each stem portion of the concrete U-wall construction block structure, and (iii) lift the molded concrete U-wall construction block when being unloaded from the machine.

7. 发明申请

US20180195276A1 METHOD AND MOLD FOR MANUFACTURING AN INTERLOCKING CONCRETE RETAINING WALL BLOCK 审中-公开
公开(公告)号：US20180195276A1
公开(公告)日：2018-07-12
申请号：US15916400
申请日：2018-03-09
申请人： RISI STONE INC.
发明人： Tyler MATYS
IPC分类号： E04B2/84 , B28B3/04 , B28B1/14 , B28B7/00
CPC分类号： E04B2/84 , B28B1/14 , B28B3/04 , B28B7/0064 , B28B7/007 , B28B7/0073 , B28B7/0079 , B28B7/0082 , B28B7/0097 , B28B7/183 , B28B7/20 , B28B7/24 , B28B7/26 , B28B7/285
摘要： A mold for manufacturing interlocking, dry-cast concrete retaining wall blocks in an upright orientation comprises a mold box comprising two side walls joined to end walls to define a mold cavity, a top face, and a substantially open bottom face. Partitions configured to define a space between adjacent blocks or a space between a block and a side of the mold box extend parallel to the side walls of the mold box substantially from the top face into the mold cavity, to form first transverse portions of the profile of the top and bottom surfaces the blocks which do not include any undercut portion that would impede removal of the mold box in a substantially vertical direction. At least one removable insert comprises insert members which, when positioned in the mold box beneath the partitions, form remaining transverse portions of the profile of the top and bottom surfaces, the remaining transverse portions including at least one undercut portion. The insert members, when in position in the mold box for casting, are substantially in lateral alignment with respective bottom surfaces of at least some of the partitions and can be inserted and retracted through openings in an end wall of the mold box.

8. 发明申请

US20170298588A1 MOLDED CONCRETE U-WALL CONSTRUCTION BLOCK EMPLOYING A METAL REINFORCEMENT CAGE HAVING STEM REINFORCEMENT PORTIONS WITH OPEN APERTURES FORMED THEREIN FOR MULTIPLE PURPOSES 审中-公开
公开(公告)号：US20170298588A1
公开(公告)日：2017-10-19
申请号：US15475066
申请日：2017-03-30
申请人： Stable Concrete Structures, Inc. , Concrete Systems, Inc.
发明人： Raymond O'Neill , Dennis Carr
IPC分类号： E02D29/02 , B28B7/00 , B28B7/02 , B28B7/18 , B28B15/00 , B28B13/06 , B28B7/28 , B28B7/36 , B28B7/04
CPC分类号： E02D29/025 , B28B7/0029 , B28B7/0041 , B28B7/0044 , B28B7/0058 , B28B7/0061 , B28B7/02 , B28B7/04 , B28B7/10 , B28B7/16 , B28B7/18 , B28B7/186 , B28B7/285 , B28B7/36 , B28B13/04 , B28B13/06 , B28B15/00 , E02D29/02 , E02D29/0266 , E02D2250/0007 , E02D2250/0023 , E02D2300/002 , E02D2300/0029 , E04C5/01
摘要： A molded concrete U-wall construction block including a molded concrete U-wall construction block structure formed from cured concrete poured about a block cage made from reinforcing material during a block manufacturing process. The block cage includes an open aperture formed in each of its stem reinforcing portions. During the block manufacturing process, the first and second support members of a support mechanism are inserted within the open apertures formed in the stem reinforcing sections of the block cage, and cooperate with the open apertures of the block cage so as to (i) support the block cage when being loaded into a block manufacturing machine, (ii) define central apertures molded in each stem portion of the concrete U-wall construction block structure, and (iii) lift the molded concrete U-wall construction block when being unloaded from the machine.

9. 发明授权

US09314940B2 Automated concrete structural member fabrication method 有权
标题翻译：自动混凝土结构件制造方法
公开(公告)号：US09314940B2
公开(公告)日：2016-04-19
申请号：US14724816
申请日：2015-05-29
申请人： Erik Garfinkel , John R. MacMillan
发明人： Erik Garfinkel , John R. MacMillan
IPC分类号： B28B7/10 , B28B7/00 , B28B7/18 , B28B7/28 , B28B13/02 , B28B15/00 , B28B7/22 , E04C1/00 , E04C2/04 , B28C1/00
CPC分类号： B28B7/10 , B28B7/0044 , B28B7/183 , B28B7/22 , B28B7/285 , B28B13/026 , B28B15/00 , B28C1/003 , E04C1/00 , E04C2/04
摘要： A method of fabrication for precast concrete structural members, including providing an automated concrete structural member fabrication system, including at least one casting machine having a self-releasing mold which includes side walls and end dams which are pivotally movable from an open position to a closed position, and a bottom casting surface, where the bottom casting surface, the side walls, and the end dams surround a cavity when the side walls and the end dams are in closed position, and a removable mold core subsystem which is removably positionable within the cavity; moving the mold sides, the mold end dams and the bottom casting surfaces to a closed position; positioning the mold core subsystem within the cavity; filling the cavity with wet concrete; idling the casting machine until the wet concrete has achieved initial set to form an initial set concrete block; automatically releasing the self-releasing mold from the initial set concrete block; and removing the initial set concrete block from the casting machine.
摘要翻译：一种用于预制混凝土结构构件的制造方法，包括提供自动混凝土结构构件制造系统，其包括至少一个具有自动释放模具的铸造机，该模具包括可从打开位置枢转地移动到闭合位置的侧壁和尾坝位置和底部铸造表面，其中当侧壁和端部坝处于关闭位置时，底部铸造表面，侧壁和端部围绕空腔，以及可移除的模具核心子系统，其可拆卸地定位在内部腔体将模具侧面，模具端部坝和底部浇注表面移动到关闭位置; 将模芯子系统定位在腔内; 用湿混凝土填充空腔; 怠速铸造机器，直到湿混凝土达到初步设定，形成初始凝固混凝土块; 自动释放自动释放模具从初始设定的混凝土块; 并从铸造机器中移除初始设定的混凝土块。

10. 发明授权

US09308669B2 Automated concrete structural member fabrication system 有权
标题翻译：自动混凝土结构件制造系统
公开(公告)号：US09308669B2
公开(公告)日：2016-04-12
申请号：US14724812
申请日：2015-05-29
申请人： Erik Garfinkel , John R. MacMillan
发明人： Erik Garfinkel , John R. MacMillan
IPC分类号： B28B7/10 , B28B7/00 , B28B7/18 , B28B7/28 , B28B13/02 , B28B15/00 , B28B7/22 , E04C1/00 , E04C2/04 , B28C1/00
CPC分类号： B28B7/10 , B28B7/0044 , B28B7/183 , B28B7/22 , B28B7/285 , B28B13/026 , B28B15/00 , B28C1/003 , E04C1/00 , E04C2/04
摘要： A concrete delivery subsystem for delivering concrete to a number of casting machines, including a concrete mixing source, a concrete hopper assembly, and a rail system. Also, a system for automated concrete structural member fabrication, including a concrete mixing system, a concrete delivery subsystem, a block transport subsystem, and a number of casting machines, each casting machine having a self-releasing mold for fabrication of precast concrete structural members.
摘要翻译：用于将混凝土输送到多个铸造机器的混凝土输送子系统，包括混凝土搅拌源，混凝土料斗组件和轨道系统。另外，一种用于自动混凝土结构件制造的系统，包括混凝土搅拌系统，混凝土输送子系统，块运输子系统和多个铸造机，每个铸造机具有用于制造预制混凝土结构构件的自动释放模具。

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