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    • 4. 发明申请
    • Direct Slurry Weight Sensor for Well Operation Mixing Process
    • 直接浆料重量传感器,用于井操作混合过程
    • US20140269144A1
    • 2014-09-18
    • US14212672
    • 2014-03-14
    • Weatherford/Lamb, Inc.
    • Grant W. AyoBilly Williams
    • E21B33/13
    • E21B33/13B01F3/1221B01F5/106B01F5/205B01F15/00233B01F15/0408B01F15/0429B01F2003/1285G05D21/02
    • A slurry mixing system calculates a density of a slurry using measured pressure differential and bulk velocity of the slurry. Slurry from mixing of dry blend and mix fluid enters a one or more tanks having agitators. A pump then pumps the slurry from the tank(s) to the well, and a portion of the slurry is recirculating back to a mixer. From the recirculated path, a direct slurry weight sensor measures a pressure differential of the slurry between two vertical measurement points of a known volume, and the sensor measures a velocity of the recirculated slurry. Based on these measures, the controller calculates a density of the slurry, monitors a ratio of the dry blend and the mix fluid, and adjusts the ratio based on the calculated density of the slurry if there is a discrepancy.
    • 浆料混合系统使用测量的浆料的压差和体积速度来计算浆料的密度。 混合干混合物和混合液的浆料进入具有搅拌器的一个或多个罐中。 泵然后将浆料从罐泵送到井中,并且一部分浆料再循环回混合器。 从再循环路径,直接浆料重量传感器测量已知体积的两个垂直测量点之间的浆料的压力差,并且传感器测量再循环浆料的速度。 基于这些措施,控制器计算浆料的密度,监测干混合物和混合流体的比例,并且如果存在差异,则基于浆料的计算密度来调节比率。
    • 5. 发明授权
    • Methods for self-balancing control of mixing and pumping
    • 混合泵送自平衡控制方法
    • US07660648B2
    • 2010-02-09
    • US11803149
    • 2007-05-11
    • Jason D. Dykstra
    • Jason D. Dykstra
    • G05D7/00G06F17/00G05B21/00B28C7/04B01F15/04
    • B01F15/00207B01F15/00233B01F15/00285E21B21/062E21B33/14G05D7/0658G05D11/137
    • Methods for controlling the in-feed and discharge rates of materials flowing into and out of a mixing process where one priority is to achieve a target mixture flow rate from the mixing process and another priority can be to achieve a target value for a mixture property. Actuators can be operated to control material in-feed rates, the mixture composition, and discharge rate, and can maintain a hold-up of the mixture in the mixing process. A total flow rate controller provides a control signal to a controller acting on the discharge rate and a controller acting on the in-feed rates. The mixture discharge flow rate can be automatically reduced from its desired target when the commanded rate of at least one of the materials exceeds its available supply rate as inferred from an inability to maintain the targeted value for the mixture property.
    • 用于控制流入和流出混合过程的材料的进料和排出速率的方法,其中一个优先事项是从混合过程获得目标混合物流速和另一个优先级可以是获得混合物性质的目标值。 可以操作致动器来控制材料进料速率,混合物组成和排出速率,并且可以在混合过程中保持混合物的滞留。 总流量控制器向控制器提供控制信号,该控制器作用于排放速率,控制器作用于进给速率。 当不能维持混合物性能的目标值时,当至少一种材料的指令速率超过其可用供应速率时,混合物排放流量可以从其期望的目标自动降低。
    • 6. 发明授权
    • Automatic cementing system with improved density control
    • 自动固井系统具有改进的密度控制
    • US5775803A
    • 1998-07-07
    • US791936
    • 1997-01-31
    • Clifford Stanley MontgomeryMichael P. Dearing, Sr.Bruce A. VicknairRandall R. PriceRobert A. BatenGreg L. CedilloJohn Howard Craig
    • Clifford Stanley MontgomeryMichael P. Dearing, Sr.Bruce A. VicknairRandall R. PriceRobert A. BatenGreg L. CedilloJohn Howard Craig
    • B01F15/04
    • B01F3/1271B01F13/103B01F15/00136B01F15/00155B01F15/00233B01F15/0234B01F15/042B01F15/0429B01F3/1221B01F5/106B28C7/024B28C7/0418B28C7/044B28C7/0454G05D21/02B01F2215/0047
    • An automatic cementing system and method are disclosed for precisely controlling the density of a slurry during a continuously mixed cement application. The system includes an input water line and a dry cement hopper for supplying water and cement, respectively, to a mixing chamber. The mixing chamber includes two chambers, Chamber A and Chamber B, for thoroughly mixing the water and cement together to form a cement slurry. Chamber B includes a level sensor for measuring the change in slurry level. The input line includes a pump for supplying the water to the mixing chamber, and a flow meter for measuring the rate at which the water is supplied. Similarly, the hopper includes a slide-gate valve for regulating the rate at which the dry cement is supplied to the mixing chamber. A discharge line with a discharge pump and a discharge flow meter receives and discharges cement slurry. A recirculation line is included for density control during initialization. A system controller receives operational parameters from the operator, including desired slurry density, mix water density, and dry cement density. As the slurry discharge rate increases to the desired value, the mix water flow rate increases to maintain the calculated volume percentage of mix water in the discharge slurry constant. The tub level drops, causing the slide-gate valve to open and add cement, raising the tub level to the setpoint level and maintaining an accurate discharge slurry density.
    • 公开了一种用于在连续混合的水泥应用中精确控制浆料的密度的自动固井系统和方法。 该系统包括输入水线和用于将水和水泥分别供应到混合室的干燥水泥料斗。 混合室包括两个室,室A和室B,用于将水和水泥充分混合在一起以形成水泥浆。 室B包括用于测量浆料水平变化的液位传感器。 输入线包括用于将水供应到混合室的泵和用于测量供应水的速率的流量计。 类似地,料斗包括用于调节干混泥浆供应到混合室的速率的滑动闸阀。 具有排放泵和排放流量计的排放管接收和排出水泥浆。 在初始化期间,包括再循环管线用于密度控制。 系统控制器从操作者接收操作参数,包括所需浆料密度,混合水密度和干燥水泥密度。 当浆料排出速率增加到期望值时,混合水流量增加以保持排出浆料中混合水的计算体积百分比恒定。 浴缸水平下降,导致滑闸阀打开并添加水泥,将浴缸水平提高到设定值,并保持准确的排出浆料密度。