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    • 2. 发明授权
    • Sintered iron alloy resistant to abrasion at high temperature and method
of manufacturing the same
    • 耐高温磨损的烧结铁合金及其制造方法
    • US5529602A
    • 1996-06-25
    • US392183
    • 1995-02-22
    • Kei IshiiYoshimasa AokiHideaki KawataAkira FujikiKatsuyuki NakamuraKazuhiko Takahashi
    • Kei IshiiYoshimasa AokiHideaki KawataAkira FujikiKatsuyuki NakamuraKazuhiko Takahashi
    • C22C33/02C22C38/00C22C38/60F01L3/04F02B1/04F02B3/06C22C29/00
    • F01L3/04C22C33/0207C22C33/0285F02B1/04F02B2275/18F02B3/06Y10T428/12042
    • Disclosed is a sintered iron alloy and a method of manufacturing the same. The sintered alloy comprises: an alloy matrix and a lead phase for imparting lubricability to the sintered alloy. The alloy matrix comprises a first alloy phase being composed of 0.5 to 3% nickel by weight, 0.5 to 3% molybdenum by weight, 5.5 to 7.5% cobalt by weight, 0.6 to 1.2% carbon by weight, and the balance iron, and a second alloy phase being composed of 26 to 30% molybdenum by weight, 7 to 9% chromium by weight, 1.5 to 2.5% silicon by weight, and the balance cobalt. The content of the lead phase in the sintered alloy is not more than 3.5% by weight. The lead phase is dispersed in the alloy matrix and a pore which is formed in the alloy matrix. The ratio of the lead dispersed in the alloy matrix to the total lead phase is 60% by weight or more, and the lead phase dispersed in the alloy matrix is particles in which the maximum particle size is 10 .mu.m or less. In manufacture, a lead powder having a particle size of approximately 50 .mu.m or less is mixed a first raw material powder for the first alloy phase and a second raw material powder for the second alloy phase at a lead content of not more than 3.5% by weight. After compacting and sintering the mixture, the sintered compact is cooled so that the temperature of the compact in the vicinity of 328.degree. C. is cooled at a cooling rate of approximately 2.degree. C./min. or more.
    • 公开了一种烧结铁合金及其制造方法。 烧结合金包括:赋予烧结合金润滑性的合金基体和铅相。 该合金基体包括第一合金相,其由0.5-3重量%的镍,0.5-3重量%的钼,5.5-7.5重量%的碳,0.6-1.2重量%的碳和余量的铁组成, 第二合金相由26〜30重量%的钼,7〜9重量%的铬,1.5〜2.5重量%的硅和余量的钴组成。 烧结合金中铅相的含量不超过3.5重量%。 铅相分散在合金基体中,并形成在合金基体中的孔。 分散在合金基体中的铅与总铅相的比例为60重量%以上,分散在合金基体中的铅相是最大粒径为10μm以下的粒子。 在制造时,将粒径约为50μm以下的铅粉末,以不超过3.5%的铅含量混合第一合金相的第一原料粉末和第二合金相的第二原料粉末, 重量。 压实烧结混合物后,将烧结体冷却至328℃附近的压坯温度以约2℃/分钟的冷却速度冷却。 或者更多。
    • 3. 发明授权
    • High-temperature wear-resistant sintered alloy
    • 高温耐磨烧结合金
    • US5949003A
    • 1999-09-07
    • US833195
    • 1997-04-14
    • Yoshimasa AokiKei IshiiKoichiro HayashiKouichi AonumaHideaki KawataKunio MakiAtsushi EhiraAkira FujikiSadayuki AboSeigo Sato
    • Yoshimasa AokiKei IshiiKoichiro HayashiKouichi AonumaHideaki KawataKunio MakiAtsushi EhiraAkira FujikiSadayuki AboSeigo Sato
    • C22C33/02C22C33/00
    • C22C33/0257
    • The invention relates to a sintered alloy. This sintered alloy includes 3-13.4 wt % of W, 0.4-5.6 wt % or 0.8-5.9 wt % of V, 0.2-5.6 wt % of Cr, 0.1-0.6 wt % or 0.6-5.0 wt % of Si, 0.1-0.6 wt % or 0.2-1.0 wt % of Mn, 0.6-2.2 wt % of C, and a balance of Fe. The sintered alloy includes first and second phase which are distributed therein, in a form of spots, respectively. The second phase is in an amount of from 20 to 80 wt %, based on the total weight of the first and second phases. The first phase contains 3-7 wt % of W, 0.5-1.5 wt % of optional V, up to 1 wt % of Cr, 0.1-0.6 wt % or 0.6-5.0 wt % of Si, 0.1-0.6 wt % or 0.2-1.0 wt % of Mn, up to 2.2 wt % of C, and a balance of Fe. The second phase contains 3-15 wt % of W, 2-7 wt % of V, 1-7 wt % of Cr, 0.1-0.6 wt % or 0.6-5.0 wt % of Si, 0.1-0.6 wt % or 0.2-1.0 wt % of Mn, up to 2.2 wt % of C, and a balance of Fe. When the manganese contents of the first and second phases and the total of the sintered alloy are respectively in a range of from 0.2 to 1.0 wt %, sulfur is respectively contained therein in an amount of from 0.1 to 0.6 wt %. The sintered alloy has wear-resistant at high temperature and good compatibility without damaging mating part that is in contact with the sintered alloy.
    • 本发明涉及一种烧结合金。 该烧结合金包含3-13.4重量%的W,0.4-5.6重量%或0.8-5.9重量%的V,0.2-5.6重量%的Cr,0.1-0.6重量%或0.6-5.0重量%的Si,0.1- 0.6重量%或0.2-1.0重量%的Mn,0.6-2.2重量%的C,余量为Fe。 烧结合金包括分别以斑点形式分布在其中的第一相和第二相。 基于第一相和第二相的总重量,第二相的量为20〜80重量%。 第一相包含3-7重量%的W,0.5-1.5重量%的任选的V,至多1重量%的Cr,0.1-0.6重量%或0.6-5.0重量%的Si,0.1-0.6重量%或0.2 -1.0重量%的Mn,至多2.2重量%的C,余量为Fe。 第二相含有3-15重量%的W,2-7重量%的V,1-7重量%的Cr,0.1-0.6重量%或0.6-5.0重量%的Si,0.1-0.6重量%或0.2- 1.0重量%的Mn,至多2.2重量%的C,余量为Fe。 当第一相和第二相的锰含量和烧结合金的总量分别在0.2〜1.0重量%的范围内时,其中分别含有0.1〜0.6重量%的硫。 烧结合金在高温下具有耐磨性和良好的相容性,而不损害与烧结合金接触的配合部分。
    • 4. 发明授权
    • High-temperature wear-resistant sintered alloy
    • 高温耐磨烧结合金
    • US06340377B1
    • 2002-01-22
    • US09547340
    • 2000-04-11
    • Hideaki KawataKei IshiiKoichiro HayashiYoshimasa AokiAtsushi EhiraKunio MakiMasaki Toriumi
    • Hideaki KawataKei IshiiKoichiro HayashiYoshimasa AokiAtsushi EhiraKunio MakiMasaki Toriumi
    • C22C3300
    • C22C38/60B22F2998/00C22C33/0257C22C38/22C22C38/24C22C38/38C22C33/0242
    • The invention relates to an iron-based high-temperature wear-resistant sintered alloy. This alloy contains 3.74-13.36 wt % W, 0.39-5.58 wt % V, 0.2-5.78 wt % Cr, 0.1-0.6 wt % Si, 0.39-1.99 wt % Mn, 0.21-1.18 wt % S, and up to 2.16 wt % C. This alloy includes 20-80 wt % of a first phase and 80-20 wt % of a second phase, each distributed therein, in the form of spots. The first phase contains 3-7 wt % W, up to 1 wt % Cr, 0.1-0.6 wt % Si, 0.2-1 wt % Mn, 0.1-0.6 wt % S, and up to 2.2 wt % C. The first phase may contain 0.5-1.5 wt % V, and in this case the vanadium content of the alloy becomes 0.79-5.88 wt %. The second phase contains 7-15 wt % W, 2-7 wt % V, 1-7 wt % Cr, 0.1-0.6 wt % Si, 0.2-1 wt % Mn, 0.1-0.6 wt % S, and up to 2.2 wt % of C. Each phase contains 0.3-1.6 wt % MnS and a carbide of at least tungsten, which are dispersed therein. The second phase further contains 10-20 areal % tungsten carbide (particle diameter: ≧1 &mgr;m) dispersed therein. The alloy further contains 0.3-16 wt % MnS grains dispersed in grain boundaries and/or pores. The alloy is greatly improved in wear resistance, while suppressing damage to mating part in contact with the alloy.
    • 本发明涉及铁基高温耐磨烧结合金。 该合金含有3.74-13.36重量%W,0.39-5.58重量%V,0.2-5.78重量%Cr,0.1-0.6重量%Si,0.39-1.99重量%Mn,0.21-1.18重量%S和至多2.16重量% %C。该合金包括20-80重量%的第一相和80-20重量%的第二相,各自以斑点的形式分布在其中。 第一相包含3-7重量%的W,至多1重量%的Cr,0.1-0.6重量%的Si,0.2-1重量%的Mn,0.1-0.6重量%的S和至多2.2重量%的C。第一相 可以含有0.5-1.5重量%的V,在这种情况下合金的钒含量为0.79-5.88重量%。 第二相包含7-15重量%W,2-7重量%V,1-7重量%Cr,0.1-0.6重量%Si,0.2-1重量%Mn,0.1-0.6重量%S和至多2.2 每个相含有0.3-1.6重量%的MnS和至少分散在其中的钨的碳化物。 第二相还包含分散在其中的10-20个区域%碳化钨(粒径:> =1μm)。 该合金还含有分散在晶界和/或孔中的0.3-16重量%的MnS晶粒。 该合金的耐磨性大大提高,同时抑制与合金接触的配合部件的损伤。
    • 6. 发明授权
    • Sintered machine part and method
    • 烧结机零件及方法
    • US5049183A
    • 1991-09-17
    • US589413
    • 1990-09-28
    • Tsutomu SakaAkira FujiwaraTadayuki TsutsuiOsamu MuraiKei Ishii
    • Tsutomu SakaAkira FujiwaraTadayuki TsutsuiOsamu MuraiKei Ishii
    • F16D23/06B22F1/00B22F5/00C22C33/02C22C38/00C22C38/16
    • C22C33/0257C22C33/0207
    • A method of manufacturing a sintered machine part, by which the machine part can be manufactured to be sufficiently strong, wear and abrasion resistive, and durable against the fatigue caused by recursive impacts, without the heat treatments. In the method, a machine part composed of 0.1 to 0.8% of carbon by weight, 2 to 6% of nickel by weight, 0.6 to 1.6% of molybdenum by weight, 1 to 3% of copper by weight and balance iron is manufactured by mixing partially diffused alloy powder composed of 2 to 6% of nickel by weight, 0.4 to 0.6% of molybdenum by weight, 1 to 3% of copper by weight and balance iron with graphite powder amounting to 0.1 to 0.8% by weight and molybdenum simple powder having 2 to 7 .mu.m mean particle size amounting to 0.2 to 1% by weight, and then by compacting the mixed powder and sintering the compact.
    • 一种制造烧结机部件的方法,通过该方法可以将机器部件制造得足够坚固,耐磨耗和耐磨性,并且耐受由循环冲击引起的疲劳,而不进行热处理。 在该方法中,由0.1重量%〜0.8重量%的重量,2重量%以上6重量%的镍,0.6重量%〜1.6重量%的钼,1重量%以上的铜和1重量%的铁组成的机器部件由 混合部分扩散合金粉末,其组成为2重量%〜6重量%的镍,0.4重量%〜0.6重量%的钼,1重量%〜3重量%的铜,余量为石墨粉末的铁为0.1〜0.8重量%,钼简单 平均粒径为2〜7μm的粉末为0.2〜1重量%,然后压制混合粉末并烧结该成形体。