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    • 1. 发明申请
    • Method of Continuously Synthesizing Oriented Carbon Nanotubes and Apparatus for Continuously Synthesizing Same
    • 连续合成定向碳纳米管的方法及其连续合成装置
    • US20110318256A1
    • 2011-12-29
    • US13256614
    • 2010-03-12
    • Yoshikazu NakayamaToru SakaiTakeru YajimaYoichi UrakawaKenichi KonTakeshi Nagasaka
    • Yoshikazu NakayamaToru SakaiTakeru YajimaYoichi UrakawaKenichi KonTakeshi Nagasaka
    • D01F9/12B01J19/00B82Y40/00
    • B82Y40/00B82Y30/00C01B32/162C01B32/164C01B2202/08
    • A method and apparatus for continuously synthesizing oriented carbon nanotubes, with which oriented carbon nanotubes can be stably synthesized in large quantities, is presented.The method and apparatus for continuously synthesizing oriented carbon nanotubes comprise: a coating and drying step in which a catalyst liquid is applied and dried to form a catalyst layer on a substrate surface; a catalyst substrate formation step in which the catalyst layer is heated to form a catalyst substrate having a catalyst particle layer on the substrate surface; a synthesis step in which a raw material gas heated to a temperature equal to or higher than a synthesis temperature for the oriented carbon nanotubes is brought into contact with the surface of the catalyst substrate to synthesize oriented carbon nanotubes; and a collection step in which the oriented carbon nanotubes are collected. In the synthesis step, a carrier gas having a temperature equal to or higher than the synthesis temperature is supplied to the periphery of the raw material gas which is in contact with the surface of the catalytic substrate, or to its front and rear stages. Thus, oriented carbon nanotubes are continuously or intermittently synthesized.
    • 提出了一种用于连续合成定向碳纳米管的方法和装置,其中定向碳纳米管可以大量稳定地合成。 用于连续合成定向碳纳米管的方法和装置包括:涂覆和干燥步骤,其中施加和干燥催化剂液体以在基材表面上形成催化剂层; 催化剂基板形成步骤,其中催化剂层被加热以形成在基板表面上具有催化剂颗粒层的催化剂基材; 将加热到等于或高于取向碳纳米管的合成温度的原料气体与催化剂基板的表面接触以合成定向碳纳米管的合成步骤; 以及其中收集定向碳纳米管的收集步骤。 在合成步骤中,将具有等于或高于合成温度的温度的载气供给到与催化剂基材的表面接触的原料气体的周边或其前后级。 因此,定向碳纳米管是连续或间歇合成的。
    • 2. 发明申请
    • Catalyst Body for Production of Brush-shaped Carbon Nanostructure
    • 刷形碳纳米结构生产催化剂体
    • US20110319260A1
    • 2011-12-29
    • US13224115
    • 2011-09-01
    • Yoshikazu NakayamaToru SakaiTakeshi Nagasaka
    • Yoshikazu NakayamaToru SakaiTakeshi Nagasaka
    • B01J23/745B01J35/02
    • B01J37/0244B01J21/08B01J23/745B01J35/006B01J35/023B01J37/0238B01J37/14B82Y30/00B82Y40/00C01B32/162C01B2202/34Y10S502/524
    • It is intended to highly efficiently produce a high-density brush shaped carbon nanostructure useful in the production of CNT assembly, such as rope-shaped CNTs, and provide a catalyst body for production of brush-shaped carbon nanostructure that enables the production. The catalyst body for production of brush-shaped carbon nanostructure is one comprising a substrate (32), an aggregation suppressive layer (34) superimposed on a surface thereof and a catalyst layer superimposed on the aggregation suppressive layer (34). The catalyst layer is a catalyst particle layer (44) consisting of metallic catalyst particles (42) composed mainly of a catalytic metal. The metallic catalyst particles (42) have an average particle diameter, D, satisfying the relationship 0.5 nm≦D≦80 nm, and individual particles of the metallic catalyst particles (42) have a diameter, d, falling within the range of the above average particle diameter (D). Further, there are disclosed a process for producing the catalyst body, a brush-shaped carbon nanostructure and a process for producing the same.
    • 旨在高效地生产可用于生产CNT组件(例如绳状CNT)的高密度刷状碳纳米结构,并且提供用于生产能够生产的刷状碳纳米结构的催化剂体。 用于生产刷状碳纳米结构的催化剂体是包括基板(32),叠加在其表面上的聚集抑制层(34)和叠加在聚集抑制层(34)上的催化剂层的催化剂体。 催化剂层是由主要由催化金属组成的金属催化剂颗粒(42)组成的催化剂颗粒层(44)。 金属催化剂粒子(42)的平均粒径D满足0.5nm≦̸ D≦̸ 80nm的关系,金属催化剂粒子(42)的各个粒子的直径d落在上述范围内 平均粒径(D)。 此外,公开了一种催化剂体的制造方法,刷状碳纳米结构体及其制造方法。
    • 3. 发明申请
    • Method and apparatus for high-efficiency synthesis of carbon nanostructure, and carbon nanostructure
    • 用于高效合成碳纳米结构和碳纳米结构的方法和装置
    • US20100303675A1
    • 2010-12-02
    • US12805528
    • 2010-08-04
    • Osamu SuekaneToshikazu NosakaYoshikazu NakayamaLujun PanTakeshi NagasakaToru SakaiHiroyuki TsuchiyaToshiki GotoXu Li
    • Osamu SuekaneToshikazu NosakaYoshikazu NakayamaLujun PanTakeshi NagasakaToru SakaiHiroyuki TsuchiyaToshiki GotoXu Li
    • B01J19/00
    • B82Y30/00B82Y40/00C01B32/162C01B2202/30
    • Developed is high-efficiency synthesis method and apparatus capable of promoting the initial growth of carbon nanostructure by eliminating the initial fluctuation time and rising time in raw gas flow quantity.A high-efficiency synthesis method of carbon nanostructure according to the present invention is a high-efficiency synthesis method of carbon nanostructure, the method comprising: bringing raw material gas and a catalyst into contact with each other under reactive conditions so as to produce a carbon nanostructure, wherein: the initiation of contact of the raw material gas with the catalyst is carried out instantaneously. Reaction conditions such as temperature and raw material gas concentration are set so as to meet those for catalyst growth, and under the reaction conditions, the initiation of contact of raw material gas G with catalyst 6 is carried out instantaneously. Consequently, the initial growth of carbon nanostructure is positively carried out, and the height growth and thickness growth thereof can be effected in high efficiency. Further, high-density growth and short-time high-speed growth can be realized. The catalyst includes any forms of catalyst such as catalyst substrate, catalyst structure, catalyst powders and catalyst pellet. It is especially preferred to employ a system wherein the feed and interruption of the raw material gas G are intermittently controlled by means of an electromagnetic three-way valve 24.
    • 开发了通过消除原始气体流量的初始波动时间和上升时间,可以促进碳纳米结构初始生长的高效合成方法和装置。 根据本发明的碳纳米结构的高效合成方法是碳纳米结构的高效合成方法,该方法包括:使原料气体和催化剂在反应条件下彼此接触,以产生碳 纳米结构,其中:原料气体与催化剂的接触开始立即进行。 反应条件如温度和原料气体浓度设定为满足催化剂生长的条件,在反应条件下,原料气体G与催化剂6的接触开始立即进行。 因此,积极地进行碳纳米结构的初始生长,并且可以高效率地实现其高度生长和厚度生长。 此外,可以实现高密度生长和短时高速生长。 催化剂包括任何形式的催化剂,如催化剂底物,催化剂结构,催化剂粉末和催化剂颗粒。 特别优选采用通过电磁三通阀24间歇地控制原料气体G的进料和中断的系统。
    • 7. 发明授权
    • Catalyst body for production of brush-shaped carbon nanostructure
    • 用于生产刷状碳纳米结构的催化剂体
    • US08530374B2
    • 2013-09-10
    • US13224115
    • 2011-09-01
    • Yoshikazu NakayamaToru SakaiTakeshi Nagasaka
    • Yoshikazu NakayamaToru SakaiTakeshi Nagasaka
    • B01J23/70
    • B01J37/0244B01J21/08B01J23/745B01J35/006B01J35/023B01J37/0238B01J37/14B82Y30/00B82Y40/00C01B32/162C01B2202/34Y10S502/524
    • It is intended to highly efficiently produce a high-density brush shaped carbon nanostructure useful in the production of CNT assembly, such as rope-shaped CNTs, and provide a catalyst body for production of brush-shaped carbon nanostructure that enables the production. The catalyst body for production of brush-shaped carbon nanostructure is one comprising a substrate (32), an aggregation suppressive layer (34) superimposed on a surface thereof and a catalyst layer superimposed on the aggregation suppressive layer (34). The catalyst layer is a catalyst particle layer (44) consisting of metallic catalyst particles (42) composed mainly of a catalytic metal. The metallic catalyst particles (42) have an average particle diameter, D, satisfying the relationship 0.5 nm≦D≦80 nm, and individual particles of the metallic catalyst particles (42) have a diameter, d, falling within the range of the above average particle diameter (D). Further, there are disclosed a process for producing the catalyst body, a brush-shaped carbon nanostructure and a process for producing the same.
    • 旨在高效地生产可用于生产CNT组件(例如绳状CNT)的高密度刷状碳纳米结构,并且提供用于生产能够生产的刷状碳纳米结构的催化剂体。 用于生产刷状碳纳米结构的催化剂体是包括基板(32),叠加在其表面上的聚集抑制层(34)和叠加在聚集抑制层(34)上的催化剂层的催化剂体。 催化剂层是由主要由催化金属组成的金属催化剂颗粒(42)组成的催化剂颗粒层(44)。 金属催化剂颗粒(42)的平均粒径D满足关系为0.5nm @ D @ 80nm,金属催化剂颗粒(42)的单个颗粒的直径d落在上述范围内 平均粒径(D)。 此外,公开了一种催化剂体的制造方法,刷状碳纳米结构体及其制造方法。
    • 8. 发明授权
    • Process for producing catalyst body for production of brush-shaped carbon nanostructure
    • 用于生产刷状碳纳米结构的催化剂体的制备方法
    • US08034738B2
    • 2011-10-11
    • US12450171
    • 2008-03-13
    • Yoshikazu NakayamaToru SakaiTakeshi Nagasaka
    • Yoshikazu NakayamaToru SakaiTakeshi Nagasaka
    • B01J23/70
    • B01J37/0244B01J21/08B01J23/745B01J35/006B01J35/023B01J37/0238B01J37/14B82Y30/00B82Y40/00C01B32/162C01B2202/34Y10S502/524
    • It is intended to highly efficiently produce a high-density brush-shaped carbon nanostructure useful in the production of CNT assembly, such as rope-shaped CNTs, and provide a catalyst body for production of brush-shaped carbon nanostructure that enables the production. The catalyst body for production of brush-shaped carbon nanostructure is one comprising a substrate (32), an aggregation suppressive layer (34) superimposed on a surface thereof and a catalyst layer superimposed on the aggregation suppressive layer (34). The catalyst layer is a catalyst particle layer (44) consisting of metallic catalyst particles (42) composed mainly of a catalytic metal. The metallic catalyst particles (42) have an average particle diameter, D, satisfying the relationship 0.5 nm≦D≦80 nm, and individual particles of the metallic catalyst particles (42) have a diameter, d, falling within the range of the above average particle diameter (D). Further, there are disclosed a process for producing the catalyst body, a brush-shaped carbon nanostructure and a process for producing the same.
    • 旨在高效地生产用于生产CNT组件如绳状CNT的高密度刷状碳纳米结构体,并且提供一种用于生产能够生产的刷状碳纳米结构的催化剂体。 用于生产刷状碳纳米结构的催化剂体是包括基板(32),叠加在其表面上的聚集抑制层(34)和叠加在聚集抑制层(34)上的催化剂层的催化剂体。 催化剂层是由主要由催化金属组成的金属催化剂颗粒(42)组成的催化剂颗粒层(44)。 金属催化剂粒子(42)的平均粒径D满足0.5nm≦̸ D≦̸ 80nm的关系,金属催化剂粒子(42)的各个粒子的直径d落在上述范围内 平均粒径(D)。 此外,公开了一种催化剂体的制造方法,刷状碳纳米结构体及其制造方法。
    • 9. 发明申请
    • Highly Efficient Material Spraying Type Carbon Nanostructure Synthesizing Method and Apparatus
    • 高效材料喷涂型碳纳米结构合成方法与装置
    • US20070253890A1
    • 2007-11-01
    • US11628304
    • 2004-06-04
    • Yoshikazu NakayamaTakeshi NagasakaToru SakaiTakeshi HayashiHiroyuki TsuchiyaXu LiToshikazu Nosaka
    • Yoshikazu NakayamaTakeshi NagasakaToru SakaiTakeshi HayashiHiroyuki TsuchiyaXu LiToshikazu Nosaka
    • C01B31/02D01F9/127
    • B82Y40/00B82Y30/00C01B32/05C01B32/152C01B32/162C01B32/18
    • Developed are a synthesizing method for carbon nanostructures where the generation of tar-like byproducts is reduced and carbon nanostructures are generated highly efficiently, and a unit therefor. A highly efficient material spraying type carbon nanostructure synthesizing apparatus according to the present invention is formed of a catalyst body that is placed inside a reaction tube, a heating unit that is provided in order to heat the vicinity of this catalyst body to the temperature range where carbon nanostructures are generated, a material gas supplying pipe for introducing a material gas into reaction tube which is provided in such a manner that an end of this supplying pipe is placed in proximity to catalyst body, and a preheating unit for preheating the material gas supplying pipe to a temperature range where no tar-like products are generated from a material gas. No tar-like substance is generated in the material gas supplying pipe, and the material gas is directly sprayed against the catalyst body, skipping the middle temperature range. Therefore, the probability of reaction occurring is high, and the yield in the generation of carbon nanostructures is high. Most of the material gas is consumed; thus, no tar-like substance is generated inside reaction tube.
    • 开发了碳纳米结构的合成方法,其中焦油样副产物的产生被减少并且碳纳米结构产生高效率,并且其单位。 根据本发明的高效材料喷涂型碳纳米结构合成装置由放置在反应管内的催化剂体形成,加热单元是为了将该催化剂体的附近加热到其温度范围, 产生碳纳米结构,用于将材料气体引入到反应管中的材料气体供给管,该反应管以使得该供给管的端部放置在催化剂体附近的方式设置,以及用于预热材料气体供给的预热单元 管道到材料气体不产生焦油状产品的温度范围。 在原料气体供给管中不产生焦油状物质,原料气体直接喷射在催化剂体上,跳过中间温度范围。 因此,反应发生的可能性高,碳纳米结构产生的产率高。 大部分原料气被消耗; 因此,在反应管内不产生焦油状物质。
    • 10. 发明申请
    • Method and apparatus for high-efficiency synthesis of carbon nanostructure, and carbon nanostructure
    • 用于高效合成碳纳米结构和碳纳米结构的方法和装置
    • US20070037370A1
    • 2007-02-15
    • US10551051
    • 2004-03-23
    • Osamu SuekaneToshikazu NosakaYoshikazu NakayamaLujun PanTakeshi NagasakaToru SakaiHiroyuki TsuchiyaToshiki GotoXu Li
    • Osamu SuekaneToshikazu NosakaYoshikazu NakayamaLujun PanTakeshi NagasakaToru SakaiHiroyuki TsuchiyaToshiki GotoXu Li
    • H01L21/20
    • B82Y30/00B82Y40/00C01B32/162C01B2202/30
    • Developed is high-efficiency synthesis method and apparatus capable of promoting the initial growth of carbon nanostructure by eliminating the initial fluctuation time and rising time in raw gas flow quantity. A high-efficiency synthesis method of carbon nanostructure according to the present invention is a high-efficiency synthesis method of carbon nanostructure, the method comprising: bringing raw material gas and a catalyst into contact with each other under reactive conditions so as to produce a carbon nanostructure, wherein: the initiation of contact of the raw material gas with the catalyst is carried out instantaneously. Reaction conditions such as temperature and raw material gas concentration are set so as to meet those for catalyst growth, and under the reaction conditions, the initiation of contact of raw material gas G with catalyst 6 is carried out instantaneously. Consequently, the initial growth of carbon nanostructure is positively carried out, and the height growth and thickness growth thereof can be effected in high efficiency. Further, high-density growth and short-time high-speed growth can be realized. The catalyst includes any forms of catalyst such as catalyst substrate, catalyst structure, catalyst powders and catalyst pellet. It is especially preferred to employ a system wherein the feed and interruption of the raw material gas G are intermittently controlled by means of an electromagnetic three-way valve 24.
    • 开发了通过消除原始气体流量的初始波动时间和上升时间,可以促进碳纳米结构初始生长的高效合成方法和装置。 根据本发明的碳纳米结构的高效合成方法是碳纳米结构的高效合成方法,该方法包括:使原料气体和催化剂在反应条件下彼此接触,以产生碳 纳米结构,其中:原料气体与催化剂的接触开始立即进行。 反应条件如温度和原料气体浓度设定为满足催化剂生长的条件,在反应条件下,原料气体G与催化剂6的接触开始立即进行。 因此,积极地进行碳纳米结构的初始生长,并且可以高效率地实现其高度生长和厚度生长。 此外,可以实现高密度生长和短时高速生长。 催化剂包括任何形式的催化剂,如催化剂底物,催化剂结构,催化剂粉末和催化剂颗粒。 特别优选采用通过电磁三通阀24间歇地控制原料气体G的进料和中断的系统。