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    • 4. 发明授权
    • Method and apparatus for wafer level prediction of thin oxide
reliability using differentially sized gate-like antennae
    • 使用差分尺寸的栅状天线进行晶片级预测薄氧化物可靠性的方法和装置
    • US5638006A
    • 1997-06-10
    • US453322
    • 1995-05-30
    • Subhash R. NarianiCalvin T. Gabriel
    • Subhash R. NarianiCalvin T. Gabriel
    • G01R31/28H01L21/66G01R31/26
    • G01R31/2856G01R31/2831H01L22/12H01L22/14
    • An IC wafer containing thin oxide is fabricated to include at least two differentially-sized plate areas that may be upper plates of capacitors, or gates of associated MOS transistors. Before testing, the thin gate oxide underlying these plate areas is intentionally stressed by applying a stress current between these plates and the substrate. The stress current magnitude is scaled to the plate area such that each plate sees a substantially constant current density. Because weak oxide defects occur somewhat uniformly throughout the thin oxide, a larger plate or gate will overlie more weak oxide defects than will a plate or gate. If wafer test leakage current between the larger plate or gate and substrate exceeds leakage current between the smaller plate or gate and substrate, weak oxide is indicated because the defect is area dependent. By contrast, charge-induced damage is substantially independent of the areas of the plates or gates, due to the scaling of the stress-inducing currents. Thus, if test leakage current on the wafer is substantially the same for the large and small sized plates or gates, charge-damaged oxide is indicated because the damage is not area dependent. If desired, defects in the thin (gate) oxide may be identified by examining the characteristics of the test MOS devices. The gate-like plates (and if present associated MOS devices) are sufficiently small to be fabricated within scribe lines of the wafer to be tested.
    • 包含薄氧化物的IC晶片被制造成包括至少两个不同尺寸的板区域,其可以是电容器的上板,或者相关联的MOS晶体管的栅极。 在测试之前,通过在这些板和衬底之间施加应力电流来有意地强调这些板区域下面的薄栅极氧化物。 应力电流大小被缩放到板区域,使得每个板看到基本上恒定的电流密度。 由于弱的氧化物缺陷在整个薄氧化物中有一些均匀的发生,所以与板或栅极相比,较大的板或栅极将覆盖更多的弱氧化物缺陷。 如果较大的板或栅极和衬底之间的晶片测试漏电流超过较小的板或栅极和衬底之间的漏电流,则表示弱氧化物,因为缺陷是面积依赖的。 相反,由于应力诱导电流的缩放,电荷诱导的损伤基本上与板或栅极的区域无关。 因此,如果大型和小型板或栅极上的晶片上的测试漏电流基本相同,则表示电荷损坏的氧化物,因为损坏不是区域依赖的。 如果需要,可以通过检查测试MOS器件的特性来识别薄(栅极)氧化物中的缺陷。 栅极板(以及如果存在相关联的MOS器件)足够小以在要测试的晶片的划线内制造。
    • 5. 发明授权
    • Method and apparatus for wafer level prediction of thin oxide reliability
    • 晶圆级预测薄氧化可靠性的方法和装置
    • US5548224A
    • 1996-08-20
    • US376590
    • 1995-01-20
    • Calvin T. GabrielSubhash R. Nariani
    • Calvin T. GabrielSubhash R. Nariani
    • G01R31/28H01L21/66G01R31/26
    • G01R31/2856G01R31/2831H01L22/12H01L22/14
    • An IC wafer containing thin oxide is fabricated with at least one pair of antenna structures having identical antenna ratio A.sub.R but different antenna plate areas. Each antenna structure includes connected-together conductive plate regions, one plate formed over thick field oxide and the other plate formed over thin oxide on the IC. Because weak oxide defects occur somewhat uniformly throughout the thin oxide, a larger antenna structure will overlie more weak oxide defects than will a smaller antenna structure. If wafer test leakage current across the larger antenna structure exceeds leakage current across the smaller antenna structure, weak oxide is indicated because the defect is area dependent. By contrast, charge-induced damage is substantially independent of the area of the antenna plates. Because the A.sub.R ratios are constant, charge density is constant in the antenna structure portions overlying the thin oxide. If test leakage current on the wafer is substantially the same for each antenna structure, charge-damaged oxide is indicated because the damage is not area dependent. If desired, test MOS devices may be fabricated whose gates are the plates formed over the thin oxide. Defects in the thin (gate) oxide may be identified by examining the characteristics of the test MOS devices.
    • 制造含有薄氧化物的IC晶片,其具有至少一对天线结构,天线结构具有相同的天线比AR但不同的天线板面积。 每个天线结构包括连接在一起的导电板区域,一个板形成在厚场氧化物上,另一个板形成在IC上的薄氧化物上。 由于弱的氧化物缺陷在整个薄氧化物中有些均匀地发生,所以与较小的天线结构相比,较大的天线结构将覆盖更多的弱氧化物缺陷。 如果跨越较大天线结构的晶片测试漏电流超过较小天线结构的漏电流,则表示弱氧化物,因为缺陷是面积依赖的。 相反,电荷引起的损伤基本上与天线板的面积无关。 由于AR比率恒定,覆盖薄氧化物的天线结构部分的电荷密度是恒定的。 如果晶片上的测试泄漏电流对于每个天线结构基本相同,则表示电荷损坏的氧化物,因为损伤不是区域依赖性的。 如果需要,可以制造测试MOS器件,其栅极是在薄氧化物上形成的板。 可以通过检查测试MOS器件的特性来识别薄(栅极)氧化物中的缺陷。
    • 6. 发明授权
    • Method for leak detection in etching chambers
    • 腐蚀室泄漏检测方法
    • US5522957A
    • 1996-06-04
    • US171491
    • 1993-12-22
    • Milind WelingCalvin T. GabrielVivek JainDipankar Pramanik
    • Milind WelingCalvin T. GabrielVivek JainDipankar Pramanik
    • H01J37/32H01L21/306
    • H01J37/3244H01J37/32935Y10S148/162
    • A method and apparatus for detecting the presence of gaseous impurities, notably oxygen, in a gas mixture that flows over an IC wafer in an etcher during the etching process. The method is based upon the discovery that the ratio of the etch rate of spin-on-glass material to the etch rate of other materials, such as plasma-enhanced chemical vapor deposition (PECVD oxide) materials, varies in a predictable manner with the amount of oxygen contaminating the gas mixture. The standard ratio, in the absence of oxygen, is determined for a given set of processing conditions by first etching an SOG wafer, then etching a PECVD oxide material wafer, measuring the amount of material etched in each case, and from that calculating the respective etch rates, and finally taking the ratio of the two calculated etch rates. This standard ratio is used as the benchmark for future tests. When a production run is to be conducted on a new material, the above procedure is repeated when the equipment is otherwise ready for the run, and the new calculated etch rate ratio is compared with the standard ratio. If they are substantially equal, this indicates a lack of oxygen contamination. If the ratio has changed, and other processing conditions have been taken into account (such as RF power and temperature), this indicates the presence of impurities in the gas mixture, and hence probably a leak in the system, or contamination of the gas source itself. In IC manufacturing, the production run is then typically stopped to correct the problem. Calibration data can be generated in advance to determine by how much to adjust the etching time, given a particular measured ratio that is not the same as the standard ratio. The system may be automatically controlled by a computer that calculates the corrected etching time based upon the measured ratio of the respective etch rates of SOG and the PECVD oxide material.
    • 一种用于在蚀刻过程期间在蚀刻器中流过IC晶片的气体混合物中检测气态杂质(特别是氧)的存在的方法和装置。 该方法基于以下发现:旋涂玻璃材料的蚀刻速率与其它材料(诸如等离子体增强化学气相沉积(PECVD氧化物)材料)的蚀刻速率的比率以可预测的方式以 氧气混合物的污染量。 在不存在氧的情况下,通过首先蚀刻SOG晶片,然后蚀刻PECVD氧化物材料晶片,测量在每种情况下蚀刻的材料的量,并从计算相应的 蚀刻速率,最后得到两个计算的蚀刻速率的比值。 该标准比例被用作未来测试的基准。 当对新材料进行生产运行时,当设备准备运行时,重复上述步骤,并将新计算的蚀刻速率比与标准比率进行比较。 如果它们基本相同,则这表明缺乏氧气污染。 如果比例发生变化,并考虑了其他加工条件(如RF功率和温度),则表明气体混合物中存在杂质,因此可能是系统泄漏或气体源的污染 本身。 在IC制造中,通常停止生产运行以纠正问题。 可以预先产生校准数据,以确定调整蚀刻时间的程度,给定与标准比率不同的特定测量比。 该系统可以由计算机自动控制,该计算机基于SOG和PECVD氧化物材料的相应蚀刻速率的测量比来计算校正的蚀刻时间。
    • 9. 发明授权
    • Tungsten plugs for integrated circuits and methods for making same
    • 用于集成电路的钨插头及其制造方法
    • US5990561A
    • 1999-11-23
    • US97318
    • 1998-06-12
    • Calvin T. GabrielDipankar PramanikXi-Wei Lin
    • Calvin T. GabrielDipankar PramanikXi-Wei Lin
    • H01L21/768H01L23/522H01L23/532H01L23/48H01L23/52
    • H01L21/76843H01L21/76877H01L23/5226H01L23/53257H01L2924/0002
    • A method for producing a glue layer for an integrated circuit which uses tungsten plugs in accordance with the present invention includes: (A) providing a substrate which has a surface, a center, an edge, and a direction normal to the surface; and (B) sputter depositing a glue layer over the surface of the substrate such that an edge thickness of the glue layer measured in the direction normal to the surface at the edge of the substrate is at least 105% of a center thickness of the glue layer measured in the direction normal to the surface at the center of the substrate. In some embodiments, the edge thickness of said glue layer measured in the direction normal to the surface at the edge of the substrate is in the range of approximately 105% to 150% of the center thickness of the glue layer measured in the direction normal to the surface at the center of the substrate, as for example in the range of approximately 110% to 120% of the center thickness of the glue layer measured in the direction normal to the surface at the center of the substrate.
    • 根据本发明的使用钨丝塞的集成电路胶层的制造方法包括:(A)提供具有表面,中心,边缘和与该表面垂直的方向的基板; 和(B)在衬底的表面上溅射沉积胶层,使得在垂直于衬底边缘表面的方向上测量的胶层的边缘厚度为胶的中心厚度的至少105% 层在垂直于衬底中心表面的方向上测量。 在一些实施例中,在垂直于衬底边缘处的表面的方向上测量的所述胶层的边缘厚度在胶层的中心厚度的约105%至150%的范围内,其测量方向是垂直于 在基板的中心处的表面,例如在垂直于基板中心的表面的方向上测量的胶层的中心厚度的约110%至120%的范围内。