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1. 发明授权

US09395623B2 Replication tools and related fabrication methods and apparatus 有权
公开(公告)号：US09395623B2
公开(公告)日：2016-07-19
申请号：US13302098
申请日：2011-11-22
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： G03F7/00 , G03F7/24 , C25D1/02 , C25D1/10 , C25D21/02 , C25D17/02 , C25D17/04 , C25D21/10 , C25D21/06 , B29C33/38 , B82Y10/00 , B82Y40/00 , G11B7/26 , C25D5/02 , C25D7/04 , C25D17/12
CPC分类号： G11B7/263 , B29C33/3857 , B29C59/04 , B29L2031/757 , B82Y10/00 , B82Y40/00 , C25D1/02 , C25D1/10 , C25D3/04 , C25D3/12 , C25D3/46 , C25D3/48 , C25D5/02 , C25D5/022 , C25D7/04 , C25D17/02 , C25D17/04 , C25D17/06 , C25D17/12 , C25D21/02 , C25D21/06 , C25D21/10 , G03F7/0002 , G03F7/24 , G11B7/26 , G11B7/261
摘要： Durable seamless replication tools are disclosed for replication of seamless relief patterns in desired media, for example in optical recording or data storage media. Methods of making such durable replication tools are disclosed, including preparing a recording substrate on the inner surface of a support cylinder, recording and developing a relief pattern in the substrate, creating a durable negative relief replica of the pattern, extracting the resulting durable tool sleeve from a processing cell, and mounting the tool sleeve on a mounting fixture. Apparatus are disclosed for fabricating such seamless replication tools, including systems for recording a desired relief pattern on a photosensitive layer on an inner surface of a support cylinder. Also disclosed are electrodeposition cells for forming a durable tool sleeve having a desired relief pattern. The replication tool relief features may have critical dimensions down to the micron and nanometer regime.

2. 发明授权

US08940117B2 Methods and systems for forming flexible multilayer structures 有权
标题翻译：用于形成柔性多层结构的方法和系统
公开(公告)号：US08940117B2
公开(公告)日：2015-01-27
申请号：US12270650
申请日：2008-11-13
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： H01Q15/02 , B82Y10/00 , B82Y40/00 , H01Q1/36 , G03F7/00
CPC分类号： H01Q1/364 , B82Y10/00 , B82Y40/00 , C23C18/1605 , C23C18/165 , C25D5/022 , C25D7/00 , G03F7/0002 , Y10T156/1039
摘要： Techniques are described for fabricating multilayer structures having arrays of conducting elements or apertures in a conductive grid which can be used to form frequency selective surfaces (FSSs), antenna arrays and the like on flexible substrates. Fabrication techniques can include use of a polymer mask or direct dielectric molding. In embodiments utilizing a polymer mask, a temporary 3D polymeric relief pattern is formed on a substrate and used as a mask or stencil to form the desired pattern elements. In an additive process, the conductive material is deposited over the masked surface. Deposition can be followed by mask removal In the subtractive process, the conductive layer can be deposited prior to formation of the polymer mask, and the exposed parts of the underlying conductive layer can be etched. Other embodiments utilize dielectric molding in which the molded structure itself becomes an integral and permanent part of the FSS structure.
摘要翻译：描述了用于制造具有导电栅格中的导电元件或孔的阵列的多层结构的技术，其可用于在柔性基板上形成频率选择表面（FSS），天线阵列等。制造技术可以包括使用聚合物掩模或直接电介质成型。在使用聚合物掩模的实施方案中，在基材上形成临时3D聚合物浮雕图案，并用作掩模或模板以形成所需的图案元素。在添加工艺中，导电材料沉积在掩模表面上。沉积后可以通过掩模去除在减法过程中，可以在形成聚合物掩模之前沉积导电层，并且可以蚀刻下面的导电层的暴露部分。其他实施例使用电介质模制，其中模制结构本身变成FSS结构的整体和永久部分。

3. 发明申请

US20120125880A1 Tools and Methods for Forming Semi-Transparent Patterning Masks 有权
标题翻译：用于形成半透明图案面具的工具和方法
公开(公告)号：US20120125880A1
公开(公告)日：2012-05-24
申请号：US13302731
申请日：2011-11-22
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： B28B11/08 , H01B13/00 , B28B7/36
CPC分类号： B29C59/002 , B29C59/022 , B29C2059/023 , B29K2905/00 , B29K2995/0026 , H01L51/0023
摘要： Means, apparatus, systems, and/or methods are described for forming improved rigid or flexible semi-transparent imprinting templates. These templates can be used to produce patterning masks having improved resolution that do not require plasma etching for residue removal. The methods and apparatus are compatible with roll-to-roll manufacturing processes and enable roll-to-roll formation of a wide range of metal patterned films.
摘要翻译：描述了用于形成改进的刚性或柔性半透明压印模板的装置，装置，系统和/或方法。这些模板可用于产生具有改进的分辨率的图案掩模，其不需要用于残留物去除的等离子体蚀刻。所述方法和设备与卷对卷制造工艺兼容，并且能够实现宽范围的金属图案化薄膜的卷对卷形成。

4. 发明授权

US07674103B2 Replication tools and related fabrication methods and apparatus 有权
标题翻译：复制工具及相关制造方法和装置
公开(公告)号：US07674103B2
公开(公告)日：2010-03-09
申请号：US11337013
申请日：2006-01-20
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： B29B13/00
CPC分类号： G11B7/263 , B29C33/3857 , B29C59/04 , B29L2031/757 , B82Y10/00 , B82Y40/00 , C25D1/02 , C25D1/10 , C25D3/04 , C25D3/12 , C25D3/46 , C25D3/48 , C25D5/02 , C25D5/022 , C25D7/04 , C25D17/02 , C25D17/04 , C25D17/06 , C25D17/12 , C25D21/02 , C25D21/06 , C25D21/10 , G03F7/0002 , G03F7/24 , G11B7/26 , G11B7/261
摘要： Durable seamless replication tools are disclosed for replication of seamless relief patterns in desired media, for example in optical recording or data storage media. Methods of making such durable replication tools are disclosed, including preparing a recording substrate on the inner surface of a support cylinder, recording and developing a relief pattern in the substrate, creating a durable negative relief replica of the pattern, extracting the resulting durable tool sleeve from a processing cell, and mounting the tool sleeve on a mounting fixture. Apparatus are disclosed for fabricating such seamless replication tools, including systems for recording a desired relief pattern on a photosensitive layer on an inner surface of a support cylinder. Also disclosed are electrodeposition cells for forming a durable tool sleeve having a desired relief pattern. The replication tool relief features may have critical dimensions down to the micron and nanometer regime.
摘要翻译：公开了耐久的无缝复制工具，用于在期望的介质（例如光学记录或数据存储介质）中复制无缝浮雕图案。公开了制造这种耐用的复制工具的方法，包括在支撑圆筒的内表面上制备记录基底，在基底中记录和显影浮雕图案，形成图案的耐久的负浮雕复制品，提取所得到的耐用的工具套并且将工具套筒安装在安装夹具上。公开了用于制造这种无缝复制工具的装置，包括用于在支撑筒的内表面上的感光层上记录期望的浮雕图案的系统。还公开了用于形成具有期望的浮雕图案的耐用工具套筒的电沉积池。复制工具浮雕功能可能具有至微米和纳米方面的关键尺寸。

5. 发明授权

US09307648B2 Roll-to-roll patterning of transparent and metallic layers 有权
标题翻译：透明和金属层的卷对卷图案化
公开(公告)号：US09307648B2
公开(公告)日：2016-04-05
申请号：US12358964
申请日：2009-01-23
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： G03F7/20 , B44C1/22 , H05K3/00 , B82Y10/00 , B82Y40/00 , G03F7/00 , C25D1/00 , C25D5/02 , C23C18/16 , B29C35/08 , B05D1/28 , B05D1/32 , B05D1/40 , H01L51/00 , H05K1/03 , H05K3/06 , H05K3/10 , H05K3/14
CPC分类号： H01J37/32009 , B05D1/28 , B05D1/32 , B05D1/40 , B05D2252/02 , B29C2035/0827 , B82Y10/00 , B82Y40/00 , C23C18/1605 , C25D1/003 , C25D5/022 , G03F7/0002 , G03F7/20 , H01J2237/334 , H01L51/0023 , H01L51/5206 , H01L51/5234 , H01L2251/301 , H01L2251/308 , H01L2251/5338 , H05K1/0393 , H05K1/09 , H05K3/0079 , H05K3/061 , H05K3/108 , H05K3/143 , H05K2201/0326 , H05K2203/0108 , H05K2203/0113 , H05K2203/0143 , H05K2203/0264 , H05K2203/1545
摘要： Systems and methods are disclosed by which patterns of various materials can be formed on flexible substrates by a continuous roll-to-roll manufacturing process. The patterns may include metallic, transparent conductive, or non-metallic elements with lateral dimensions including in the range from below 100 nanometers to millimeters and with thickness dimensions including the range from tens of Angstroms to greater than 10,000 Angstroms. The substrate may be any material capable of sufficient flexibility for compatibility with roll-based processing equipment, including polymeric films, metallic foils, and thin glass, with polymeric films representing a particularly broad field of application. Methods may include the continuous roll-to-roll formation of a temporary polymeric structure with selected areas open to the underlying substrate, the continuous addition or subtraction of constituent materials, and the continuous removal, where necessary, of the polymeric structure and any excess material.
摘要翻译：公开了通过连续的卷对卷制造方法可以在柔性基板上形成各种材料的图案的系统和方法。图案可以包括具有横向尺寸的金属，透明导电或非金属元件，其包括在低于100纳米至毫米的范围内，并且厚度尺寸包括从几十埃到大于10,000埃的范围。衬底可以是能够具有足够柔性的任何材料，以便与基于辊的加工设备（包括聚合物膜，金属箔和薄玻璃）相容，其中聚合物膜代表特别广泛的应用领域。方法可以包括连续的卷对卷形成临时聚合物结构，其中选定的区域通向下面的基底，构成材料的连续添加或减少，以及必要时连续除去聚合物结构和任何多余材料。

6. 发明申请

US20110011455A1 INTEGRATED SOLAR CELL WITH WAVELENGTH CONVERSION LAYERS AND LIGHT GUIDING AND CONCENTRATING LAYERS 审中-公开
标题翻译：集成太阳能电池与波长转换层和光指导和浓缩层
公开(公告)号：US20110011455A1
公开(公告)日：2011-01-20
申请号：US12921388
申请日：2009-03-11
申请人： Jin Ji , Lawrence A. Kaufman , W. Dennis Slafer
发明人： Jin Ji , Lawrence A. Kaufman , W. Dennis Slafer
IPC分类号： H01L31/0216 , H01L31/055
CPC分类号： G02B6/1226 , B82Y20/00 , F41G1/32 , F41H3/00 , G02B5/008 , G02F1/353 , G02F2201/30 , G02F2203/10 , H01L31/0543 , H01L31/0547 , H01L31/055 , H01L31/056 , Y02E10/52
摘要： The invention relates to an integrated solar cell which includes a plasmonic layer which includes a pattern configured to support plasmon waves, The plasmonic layer is configured to receive as input light energy of an incident light and at least one photon of light received from one or more layers in optical communication with the plasmonic layer and to re-emit as output a guided light to the one or more layers in optical communication with the plasmonic layer. A wavelength conversion layer is configured to receive as input at least one photon having a first wavelength and to provide as output at least one photon having a second wavelength different than the first wavelength. A photovoltaic layer is optically coupled to both the wavelength conversion layer and the plasmonic layer, the photovoltaic layer configured to convert at least one photon having the second wavelength to electrical energy.
摘要翻译：本发明涉及一种集成太阳能电池，其包括等离子体激元层，等离子体激元层包括配置为支持等离子体波的图案。等离子体激元层被配置为接收入射光的光能和从一个或多个层与等离子体激元层光学通信，并且重新发射与等离子体激元层光通信的一个或多个层的引导光。波长转换层被配置为接收具有第一波长的至少一个光子作为输入，并且提供具有不同于第一波长的第二波长的至少一个光子作为输出。光电层被光学耦合到波长转换层和等离子体激元层两者，光伏层被配置为将具有第二波长的至少一个光子转换成电能。

7. 发明申请

US20100245998A1 Stereoscopic Image Formation Techniques 审中-公开
标题翻译：立体图像形成技术
公开(公告)号：US20100245998A1
公开(公告)日：2010-09-30
申请号：US12749241
申请日：2010-03-29
申请人： Vivian K. Walworth , W. Dennis Slafer
发明人： Vivian K. Walworth , W. Dennis Slafer
IPC分类号： G02B27/26 , B05D5/06
CPC分类号： G02B27/26
摘要： An aspect of the present disclosure provides for a quarter-wave retarder film that is overlaid onto a linearly-polarized stereoscopic image pair in an appropriate orientation in order to produce an image that is viewable using circularly polarized viewing glasses for increased viewing comfort and head-tilt resistance. Another aspect of the present disclosure enables the production of StereoJet-type ink jet images through the use of two separate single-sided clear polarizer substrates with the stretch orientation parallel to the running edge of the support layer. A further aspect of the present disclosure is directed to the production of laminated stereoscopic images in which the spacing of the image planes of the members of the image pair can be made in close proximity, farther proximity, or at an intermediate proximity to achieve desired optical, mechanical and/or visual results.
摘要翻译：本公开的一个方面提供一种四分之一波长延迟膜，其以适当的取向覆盖在线性偏振立体图像对上，以便产生使用圆偏振观察眼镜可观看的图像，以增加观看舒适度和头戴式耳机，倾斜阻力。本公开的另一方面使得能够通过使用具有平行于支撑层的行进边缘的拉伸取向的两个单独的单面透明偏振器基板来生产StereoJet型喷墨图像。本公开的另一方面涉及层叠立体图像的制造，其中图像对的构件的图像平面的间隔可以靠近，靠近或在中间附近，以实现期望的光学，机械和/或视觉效果。

8. 发明授权

US09079349B2 Methods for forming patterns on curved surfaces 有权
标题翻译：在曲面上形成图案的方法
公开(公告)号：US09079349B2
公开(公告)日：2015-07-14
申请号：US14463069
申请日：2014-08-19
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： B29D11/00 , B29C59/00 , B29C59/02 , B29L11/00 , B29K101/00
CPC分类号： B29C59/00 , B29C41/02 , B29C41/38 , B29C59/02 , B29D11/00 , B29D11/00317 , B29K2021/00 , B29K2101/00 , B29L2011/0016 , G03F7/0002
摘要： Methods are disclosed by which two-dimensional and three-dimensional pattern layers may be formed on non-planar surfaces, including optical elements such as lenses with one or more cylindrical, spherical or aspheric surfaces. Patterns with features in the micro- and/or nano-size regime comprised of organic, inorganic or metallic materials may be formed by the methods described herein.
摘要翻译：公开了通过其可以在非平面表面上形成二维和三维图案层的方法，包括诸如具有一个或多个圆柱形，球形或非球面表面的透镜的光学元件。可以通过本文所述的方法形成由有机，无机或金属材料构成的微米和/或纳米尺寸状态中的特征的图案。

9. 发明申请

US20150048048A1 Methods for Forming Patterns on Curved Surfaces 有权
标题翻译：曲面上形成图案的方法
公开(公告)号：US20150048048A1
公开(公告)日：2015-02-19
申请号：US14463069
申请日：2014-08-19
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： B29C59/00 , B29D11/00 , B29C59/02
CPC分类号： B29C59/00 , B29C41/02 , B29C41/38 , B29C59/02 , B29D11/00 , B29D11/00317 , B29K2021/00 , B29K2101/00 , B29L2011/0016 , G03F7/0002
摘要： Methods are disclosed by which two-dimensional and three-dimensional pattern layers may be formed on non-planar surfaces, including optical elements such as lenses with one or more cylindrical, spherical or aspheric surfaces. Patterns with features in the micro- and/or nano-size regime comprised of organic, inorganic or metallic materials may be formed by the methods described herein.
摘要翻译：公开了通过其可以在非平面表面上形成二维和三维图案层的方法，包括诸如具有一个或多个圆柱形，球形或非球面表面的透镜的光学元件。可以通过本文所述的方法形成由有机，无机或金属材料构成的微米和/或纳米尺寸状态中的特征的图案。

10. 发明申请

US20090194505A1 VACUUM COATING TECHNIQUES 审中-公开
标题翻译：真空涂层技术
公开(公告)号：US20090194505A1
公开(公告)日：2009-08-06
申请号：US12359559
申请日：2009-01-26
申请人： W. Dennis Slafer
发明人： W. Dennis Slafer
IPC分类号： B44C1/22 , C23C16/54 , C23F1/08
CPC分类号： C23C14/568 , C23C14/022 , C23C14/562 , H01L31/18
摘要： Techniques are described for improving the quality and yield of vacuum-processed substrates. A system can include a tape-like substrate that is supplied by unwind spool to a web guide, tension control roller, and additional idler rolls. The substrate can then enter a coating zone, following an essentially spiral pathway and traversing the coating source a number of times before exiting the coating zone and rewinding on spool. The effect of multiple passes through various flux areas of source is to smooth and average out the coating thickness non-uniformities resulting from a non-uniform flux. Related methods are described. Embodiments can be particularly well suited for the manufacture of data tapes including, but not limited to, metal evaporated magnetic, magneto-optical, phase change optical, and preformatted, or thin-film electronics, sensors, RFID tags, and solar films, to name a few examples.
摘要翻译：描述了用于提高真空处理基板的质量和产量的技术。一个系统可以包括一个带状衬底，该衬底由解卷筒提供给卷筒纸导板，张力控制辊和另外的惰辊。然后，基材可以进入涂覆区域，遵循基本上螺旋的路径并在离开涂层区域之前穿过涂覆源多次，并在卷轴上重新卷绕。多次通过源的各种通量区域的效果是平滑和平均由不均匀的通量产生的涂层厚度不均匀性。描述相关方法。实施例可以特别适合于制造数据磁带，包括但不限于金属蒸镀磁，磁光，相变光学，预格式化或薄膜电子，传感器，RFID标签和太阳能电池，至举几个例子。

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