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1. 发明申请

US20130266474A1 METHOD FOR PRODUCING MAGNETIC GREEN COMPACTS, MAGNETIC GREEN COMPACT, AND SINTERED BODY 审中-公开
标题翻译：生产磁性绿色混合物，磁性绿色紧凑型和烧结体的方法
公开(公告)号：US20130266474A1
公开(公告)日：2013-10-10
申请号：US13995342
申请日：2012-08-09
申请人： Toru Maeda , Takeshi Kato
发明人： Toru Maeda , Takeshi Kato
IPC分类号： B22F3/24 , H01F1/01
CPC分类号： B22F3/24 , C22C2202/02 , H01F1/01 , H01F1/0557 , H01F1/0577 , H01F1/058 , H01F1/059 , H01F41/0273
摘要： A method is provided for producing magnetic green compacts. Material powder including a rare earth alloy and containing not less than 15 mass % of fine particles with particle diameter of not more than 2 μm is filled into a compacting mold, then compacted and compressed, and subjected to magnetic fields to give a green compact. A powder compact having a packing density 1.05 to 1.2 times the bulk density is subjected to a weak magnetic field of 1 to 2 T to give a compact. The magnetic field strength is increased to not less than 3 T at an excitation rate of 0.01 to 0.15 T/sec, and the strong magnetic field of not less than 3 T is applied to the compact by a high-temperature superconducting coil. The magnetic field is applied by the high-temperature superconducting coil in a direction opposite to a direction applied by a normal conducting coil.
摘要翻译：提供了用于制造磁性绿色压块的方法。将含有不少于15质量％的粒径不大于2μm的微粒的稀土合金的材料粉末填充到压实模具中，然后压实和压缩，并进行磁场以得到生坯。具有填充密度为1.05〜1.2倍堆积密度的粉末压块经受1〜2T的弱磁场，得到致密。磁场强度以0.01〜0.15T / sec的激发速度增加到不低于3T，并且通过高温超导线圈对该压块施加不小于3T的强磁场。磁场由高温超导线圈沿与正常导电线圈施加的方向相反的方向施加。

2. 发明申请

US20120237769A1 POWDER FOR MAGNET 有权
标题翻译：磁粉粉
公开(公告)号：US20120237769A1
公开(公告)日：2012-09-20
申请号：US13496069
申请日：2011-04-13
申请人： Toru Maeda , Asako Watanabe
发明人： Toru Maeda , Asako Watanabe
IPC分类号： H01F1/01 , B22F3/24 , B22F3/02 , C23C8/08 , B22F1/00
CPC分类号： H01F1/0551 , B22F3/02 , B22F3/101 , B22F3/24 , B22F9/023 , C22C33/0278 , H01F1/0573 , H01F1/0578 , H01F41/0273 , Y10T428/2982
摘要： The present invention provides a powder for a magnet which can form a rare earth magnet having excellent magnetic characteristics and which has excellent moldability, a method for producing the powder for a magnet, a powder compact, and a rare earth-iron-boron-based alloy material.Magnetic particles constituting a powder for a magnet each include a structure in which a particle of a phase 3 of a hydrogen compound of a rare earth element is dispersed in a phase 2 of an iron-containing material. Since the phase 2 of the iron-containing material is uniformly present in each of the magnetic particles 1, the powder has excellent moldability and easily increases the density of a powder compact 4. The powder for a magnet can be produced by heat-treating a powder of a rare earth-iron-boron-based alloy (R—Fe—B-based alloy) in a hydrogen atmosphere at a temperature equal to or higher than the disproportionation temperature of the R—Fe—B-based alloy to separate the powder into the rare earth element and the iron-containing material and to produce the hydrogen compound of the rare earth element. The powder compact 4 is produced by compacting the powder for a magnet. The powder compact 4 is heat-treated in a vacuum to produce a R—Fe—B-based alloy material 5, and the R—Fe—B-based alloy 5 is magnetized to produce a R—Fe—B-based alloy magnet 6.
摘要翻译：本发明提供一种可形成磁特性优异且成型性优异的稀土类磁体的粉末，磁铁用粉末的制造方法，粉末成形体和稀土 - 铁 - 硼系的粉末合金材料。构成磁体用粉末的磁性粒子各自包含将稀土元素的氢化合物的相3的粒子分散在含铁材料的相2中的结构。由于含铁材料的相2均匀地存在于每个磁性颗粒1中，所以粉末具有优异的成型性，并且容易增加粉末压块4的密度。用于磁体的粉末可以通过热处理在等于或高于R-Fe-B基合金的歧化温度的温度下，在氢气氛中稀土 - 铁 - 硼基合金粉末（R-Fe-B基合金），以分离粉末进入稀土元素和含铁材料，并产生稀土元素的氢化合物。粉末压实体4是通过压实用于磁体的粉末来制造的。粉末压块4在真空中热处理以产生R-Fe-B基合金材料5，并且将R-Fe-B基合金5磁化以产生R-Fe-B基合金磁体 6。

3. 发明授权

US08123874B2 Soft magnetic material, dust core, method for manufacturing soft magnetic material, and method for manufacturing dust core 有权
标题翻译：软磁性材料，防尘芯，软磁材料的制造方法以及制造防尘芯的方法
公开(公告)号：US08123874B2
公开(公告)日：2012-02-28
申请号：US12518498
申请日：2008-09-03
申请人： Tomoyuki Ishimine , Toshihiro Sakamoto , Toru Maeda , Naoto Igarashi
发明人： Tomoyuki Ishimine , Toshihiro Sakamoto , Toru Maeda , Naoto Igarashi
IPC分类号： H01F1/20
CPC分类号： H01F3/02 , B22F1/0014 , B22F1/0062 , B22F1/007 , B22F2999/00 , C22C38/00 , C22C2202/02 , H01F1/24 , H01F1/26 , H01F1/33 , H01F41/0246 , Y10T428/2982 , B22F3/10 , B22F2201/02
摘要： A soft magnetic material, a dust core, a method for manufacturing the soft magnetic material, and a method for manufacturing the dust core that can improve DC bias characteristics are provided.A soft magnetic material includes a plurality of metal magnetic particles 10 whose coefficient of variation Cv (σ/μ), which is a ratio of a standard deviation (σ) of a particle size of the metal magnetic particles 10 to an average particle size (μ) thereof, is 0.40 or less and whose circularity Sf is 0.80 or more and 1 or less. The metal magnetic particles 10 preferably have an average particle size of 1 μm or more and 70 μm or less. The soft magnetic material preferably further includes an insulating coated film that surrounds a surface of each of the metal magnetic particles 10.
摘要翻译：提供软磁性材料，压粉芯，软磁性材料的制造方法以及可提高直流偏压特性的集尘芯的制造方法。软磁性材料包括多个金属磁性颗粒10，其金属磁性颗粒10的粒径与平均颗粒的标准偏差（＆sgr）的比值变化系数Cv（＆Sgr /μ）尺寸（μ）为0.40以下，圆形度Sf为0.80以上1以下。金属磁性粒子10的平均粒径优选为1μm以上且70μm以下。软磁性材料优选还包括围绕每个金属磁性颗粒10的表面的绝缘涂膜。

4. 发明申请

US20100193726A1 SOFT MAGNETIC MATERIAL, DUST CORE, METHOD FOR PRODUCING SOFT MAGNETIC MATERIAL, AND METHOD FOR PRODUCING DUST CORE 审中-公开
标题翻译：软磁材料，软芯，生产软磁材料的方法，以及生产软磁芯的方法
公开(公告)号：US20100193726A1
公开(公告)日：2010-08-05
申请号：US12665489
申请日：2008-08-26
申请人： Toru Maeda , Kazushi Kusawake
发明人： Toru Maeda , Kazushi Kusawake
IPC分类号： H01F1/26 , B05D5/00 , B29C71/02 , H01F1/24
CPC分类号： H01F41/0246 , B22F1/0062 , C01P2006/42 , C09C1/62 , C22C33/02 , C22C2202/02 , H01F1/26
摘要： A soft magnetic material includes a plurality of composite magnetic particles (30) each including an iron-based particle (10) containing iron and an insulating coating film (20) surrounding a surface of the iron-based particle (10). The insulating coating film contains an organic group derived from an organic acid having at least one substance selected from the group consisting of titanium, aluminum, silicon, calcium, magnesium, vanadium, chromium, strontium, and zirconium. The at least one substance in the insulating coating film (20) is bonded to iron in the iron-based particles (10) through the organic group derived from the organic acid in the insulating coating film (20). Furthermore, a method for producing a soft magnetic material includes the steps of preparing the iron-based particles (10) containing iron and forming the insulating coating film (20) surrounding a surface of each of the iron-based particles (10). In the step of forming the insulating coating film, the organic acid containing the substance is brought into contact with the surfaces of the iron-based particles (10).
摘要翻译：软磁性材料包括多个复合磁性颗粒（30），每个复合磁性颗粒包括含有铁的铁基颗粒（10）和围绕铁基颗粒（10）表面的绝缘涂膜（20）。绝缘涂膜含有衍生自具有选自钛，铝，硅，钙，镁，钒，铬，锶和锆中的至少一种物质的有机酸的有机基团。绝缘涂膜（20）中的至少一种物质通过绝缘涂膜（20）中由有机酸衍生的有机基团与铁基颗粒（10）中的铁键合。此外，制造软磁性体的方法包括以下步骤：制备含有铁的铁基颗粒（10），并形成围绕每个铁基颗粒（10）的表面的绝缘涂膜（20）。在形成绝缘涂膜的步骤中，使含有物质的有机酸与铁基颗粒（10）的表面接触。

5. 发明授权

US07682695B2 Dust core with specific relationship between particle diameter and coating thickness, and method for producing same 有权
标题翻译：颗粒直径与涂层厚度之间具有特定关系的粉尘芯及其制造方法
公开(公告)号：US07682695B2
公开(公告)日：2010-03-23
申请号：US10597197
申请日：2005-01-28
申请人： Hirokazu Kugai , Naoto Igarashi , Toru Maeda , Kazuhiro Hirose , Haruhisa Toyoda , Koji Mimura , Takao Nishioka
发明人： Hirokazu Kugai , Naoto Igarashi , Toru Maeda , Kazuhiro Hirose , Haruhisa Toyoda , Koji Mimura , Takao Nishioka
IPC分类号： B32B5/16 , B29C67/04
CPC分类号： H01F3/08 , H01F1/24 , H01F1/33 , H01F41/0246 , Y10T29/4902 , Y10T428/2991 , Y10T428/2993 , Y10T428/2995 , Y10T428/2996
摘要： The object of the present invention is to provide a powder core and method for making the same that is equipped with insulative coating having superior heat resistance, with the coating making it possible to adequately restrict the flow of eddy currents between particles.The powder core is equipped with a plurality of compound magnetic particles bonded to each other. Each of said plurality of composite magnetic particles includes: a metal magnetic particle 10; an insulative lower layer coating 20 surrounding a surface 10a of said metal magnetic particle 10; an upper layer coating 30 surrounding said lower layer coating 20 and containing silicon; and dispersed particles 50 containing a metal oxide compound and disposed in said lower layer coating 20 and/or said upper layer coating 30. A mean particle diameter R of the dispersed particles 50 meets the condition 10 nm
摘要翻译：本发明的目的是提供一种粉末芯及其制造方法，其具有耐热性优异的绝缘涂层，该涂层可以适当地限制颗粒之间的涡流的流动。粉末芯配备有彼此结合的多个复合磁性颗粒。所述多个复合磁性颗粒中的每一个包括：金属磁性颗粒10; 围绕所述金属磁性颗粒10的表面10a的绝缘性下层涂层20; 围绕所述下层涂层20并含有硅的上层涂层30; 和含有金属氧化物化合物的分散颗粒50，并且设置在所述下层涂层20和/或上层涂层30中。分散颗粒50的平均粒径R满足条件10nm

6. 发明授权

US07674342B2 Method of producing soft magnetic material, soft magnetic powder, and dust core 失效
标题翻译：软磁性材料，软磁性粉末和粉尘芯的生产方法
公开(公告)号：US07674342B2
公开(公告)日：2010-03-09
申请号：US10594961
申请日：2005-03-29
申请人： Toru Maeda , Naoto Igarashi , Kazuhiro Hirose , Haruhisa Toyoda
发明人： Toru Maeda , Naoto Igarashi , Kazuhiro Hirose , Haruhisa Toyoda
IPC分类号： H01F1/14
CPC分类号： C22C33/02 , B22F1/0088 , B22F2003/248 , B22F2998/10 , H01F1/24 , H01F1/26 , H01F41/0246 , B22F9/082 , B22F1/0085 , B22F1/02 , B22F1/0059 , B22F3/02 , B22F3/24
摘要： A method of producing a soft magnetic material includes the steps of preparing soft magnetic powder containing a plurality of soft magnetic particles etching the soft magnetic powder to remove surfaces of the soft magnetic particles and, after the etching step, heat-treating the soft magnetic powder in a finely divided state at a temperature of not less than 400° C. and not more than 900° C. By this method configured as above, desired magnetic characteristics can be obtained.
摘要翻译：一种制造软磁性材料的方法包括以下步骤：制备含有多个软磁性颗粒的软磁性粉末，该软磁性粉末蚀刻软磁性粉末以去除软磁性颗粒的表面，并且在蚀刻步骤之后，对软磁性粉末进行热处理在不低于400℃且不高于900℃的温度下处于细分状态。通过如上构造的方法，可以获得期望的磁特性。

7. 发明授权

US07544417B2 Soft magnetic material and dust core comprising insulating coating and heat-resistant composite coating 有权
标题翻译：软磁材料和防尘芯包括绝缘涂层和耐热复合涂层
公开(公告)号：US07544417B2
公开(公告)日：2009-06-09
申请号：US11795463
申请日：2006-01-20
申请人： Toru Maeda , Kazuhiro Hirose , Haruhisa Toyoda
发明人： Toru Maeda , Kazuhiro Hirose , Haruhisa Toyoda
IPC分类号： B32B5/16
CPC分类号： H01F3/08 , B22F1/0059 , B22F1/02 , B22F2998/10 , H01F1/24 , H01F1/26 , H01F41/0246 , Y10T428/24942 , Y10T428/25 , Y10T428/2991 , Y10T428/2995 , Y10T428/2998 , B22F9/082
摘要： A soft magnetic material includes a plurality of composite magnetic particles (30), wherein each of the plurality of composite magnetic particles (30) includes a metal magnetic particle (10), an insulating coating (20) covering the surface of the metal magnetic particle (10), and a composite coating (22) covering the outside of the insulating coating (20). The composite coating (22) includes a heat-resistance-imparting protective coating (24) covering the surface of the insulating coating (20), and a flexible protective coating (26) covering the surface of the heat-resistance-imparting protective coating (24). Accordingly, a soft magnetic material and a dust core which have a satisfactory compactibility and in which the insulating coating satisfactorily functions, thereby sufficiently reducing core loss, can be obtained.
摘要翻译：软磁性材料包括多个复合磁性颗粒（30），其中多个复合磁性颗粒（30）中的每一个包括金属磁性颗粒（10），覆盖金属磁性颗粒表面的绝缘涂层（20）（10）和覆盖绝缘涂层（20）外部的复合涂层（22）。复合涂层（22）包括覆盖绝缘涂层（20）表面的耐热性保护涂层（24）和覆盖耐热性保护涂层表面的柔性保护涂层（26） 24）。因此，可以获得具有令人满意的紧密性并且其中绝缘涂层令人满意地起作用，从而充分降低铁芯损耗的软磁性材料和集尘芯。

8. 发明申请

US20090121175A1 SOFT MAGNETIC MATERIAL AND DUST CORE PRODUCED THEREFROM 有权
标题翻译：软磁材料和其制造的核心
公开(公告)号：US20090121175A1
公开(公告)日：2009-05-14
申请号：US12092000
申请日：2006-09-08
申请人： Toru Maeda , Yasushi Mochida , Takao Nishioka
发明人： Toru Maeda , Yasushi Mochida , Takao Nishioka
IPC分类号： H01F1/24
CPC分类号： H01F1/26 , B22F1/0062 , B22F2998/10 , H01F1/24 , H01F3/08 , H01F41/0246 , Y10T428/2991 , B22F9/082 , B22F1/0059
摘要： A soft magnetic material includes a plurality of composite magnetic particles each including a metal magnetic particle and an insulating coating film covering the metal magnetic particle. Each of the plurality of composite magnetic particles has a ratio Rm/c of a maximum diameter to a circle-equivalent diameter of more than 1.15 and not more than 1.35. The insulating coating film is composed of a thermosetting organic material and has a pencil hardness of 5H or higher after thermosetting. With this material, an eddy current loss can be reduced, and a compact with a high strength can be formed.
摘要翻译：软磁性材料包括多个复合磁性颗粒，每个复合磁性颗粒包括金属磁性颗粒和覆盖金属磁性颗粒的绝缘涂膜。多个复合磁性颗粒中的每一个具有最大直径与圆当量直径大于1.15且不大于1.35的比Rm / c。绝缘涂膜由热固性有机材料构成，热固化后的铅笔硬度为5H以上。利用该材料，可以降低涡电流损失，并且可以形成具有高强度的压块。

9. 发明授权

US07453606B2 Image communication apparatus and method 失效
标题翻译：图像通信装置及方法
公开(公告)号：US07453606B2
公开(公告)日：2008-11-18
申请号：US11263911
申请日：2005-11-02
申请人： Toru Maeda
发明人： Toru Maeda
IPC分类号： H04N1/00 , H04J15/00 , H04L12/66 , H04L12/00 , H04L12/54
CPC分类号： H04N1/00214 , H04N1/00209 , H04N1/00217 , H04N1/33307 , H04N1/33323 , H04N1/33338 , H04N1/33376 , H04N1/33392 , H04N2201/002 , H04N2201/0068 , H04N2201/0086 , H04N2201/3205 , H04N2201/3207 , H04N2201/3209 , H04N2201/3274 , H04N2201/33364 , H04N2201/33378
摘要： An image communication apparatus having an Internet facsimile communication device and a G3 facsimile communication device includes a detector for detecting a facsimile function of a communication partner's apparatus during communication by the G3 facsimile communication device, and a controller for performing control of causing the G3 facsimile communication device to disconnect communication in a G3 facsimile mode and shifting to communication by the Internet facsimile communication device, based on the detection of the facsimile function of the communication partner's apparatus by the detector.
摘要翻译：具有因特网传真通信设备和G3传真通信设备的图像通信设备包括：用于在通过G3传真通信设备通信期间检测通信对方设备的传真功能的检测器;以及控制器，用于执行使G3传真通信基于检测器检测到通信对方的传真机的传真功能，通过G3传真模式断开通信并转移到因特网传真通信设备进行通信的设备。

10. 发明申请

US20080023525A1 Bonding apparatus 审中-公开
标题翻译：接合装置
公开(公告)号：US20080023525A1
公开(公告)日：2008-01-31
申请号：US11888155
申请日：2007-07-31
申请人： Toru Maeda , Kazuo Fujita
发明人： Toru Maeda , Kazuo Fujita
IPC分类号： B23K1/20
CPC分类号： H05H1/30 , C23C4/134 , C23C14/228 , H01L24/03 , H01L24/05 , H01L24/45 , H01L24/48 , H01L24/75 , H01L24/78 , H01L24/81 , H01L24/85 , H01L2224/0401 , H01L2224/04042 , H01L2224/05554 , H01L2224/05647 , H01L2224/1134 , H01L2224/13144 , H01L2224/45124 , H01L2224/45144 , H01L2224/48091 , H01L2224/48247 , H01L2224/48465 , H01L2224/48647 , H01L2224/48747 , H01L2224/75 , H01L2224/78301 , H01L2224/81013 , H01L2224/81022 , H01L2224/81191 , H01L2224/81801 , H01L2224/85009 , H01L2224/8501 , H01L2224/85013 , H01L2224/85181 , H01L2224/85203 , H01L2224/85205 , H01L2924/01005 , H01L2924/01006 , H01L2924/01007 , H01L2924/0101 , H01L2924/01013 , H01L2924/01018 , H01L2924/01027 , H01L2924/01029 , H01L2924/01033 , H01L2924/01047 , H01L2924/0105 , H01L2924/01074 , H01L2924/01075 , H01L2924/01079 , H01L2924/01082 , H05H1/46 , H05H2001/466 , H05H2001/4667 , H01L2924/00014 , H01L2924/00
摘要： A bonding apparatus capable of efficiently performing surface treatment using microplasma and a bonding process to an object to be bonded including a plasma capillary having a tubular plasma capillary main body made of an insulating body, a cylindrical external electrode provided outside the tubular plasma capillary main body, a linear internal electrode provided at the center of the inside of the tubular plasma capillary main body, and a seal gas nozzle provided at the outer circumference of the tubular plasma capillary main body. Microplasma produced within the plasma capillary is sprayed from the main body opening, and performs the surface treatment to a bonding pad while being sealed from an ambient air by a seal gas flow sprayed from the annular opening. In conjunction with the surface treatment, bonding is performed using a bonding capillary.
摘要翻译：一种能够有效地进行使用微型等离子体表面处理的接合装置和对包括具有由绝缘体构成的管状等离子体毛细管主体的等离子体毛细管的待接合物体的接合处理，设置在管状等离子体毛细管主体外侧的圆筒形外部电极设置在管状等离子体毛细管主体的内部的中心的线性内部电极，以及设置在管状等离子体毛细管主体的外周的密封气体喷嘴。在等离子体毛细管内产生的微血管从主体开口喷出，并且通过从环形开口喷射的密封气流与环境空气密封，对接合垫进行表面处理。结合表面处理，使用粘结毛细管进行粘合。

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