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    • 3. 发明授权
    • Method of manufacturing seamless pipes
    • 制造无缝管的方法
    • US07739892B2
    • 2010-06-22
    • US12453568
    • 2009-05-15
    • Tomio YamakawaKazuhiro Shimoda
    • Tomio YamakawaKazuhiro Shimoda
    • B21B19/04
    • B21B19/04B21B25/00
    • Seamless pipes excellent in quality features with high productivity is made by a by carrying out piercing-rolling using a piercer provided with a pair of inclined rolls. The piercing-rolling is carried out under conditions such that the plug tip draft (TDFT) or the root of the product of the plug tip draft (TDFT) are controlled along with the number of billet revolutions (N), namely (TDFT×N)0.5. In addition, positions of the inclined rolls are controlled in connection with the gorge draft (GDFT) indicating the ratio of the roll gap (Rg) which is minimal in the gorge section between the inclined rolls to the billet outside diameter (Bd). The piercing-rolling is carried out using a plug having a particular shape.
    • 通过使用设置有一对倾斜辊的穿孔机进行穿孔轧制,可以实现高生产率的质量特性优良的无缝管。 穿孔轧制在条件下进行,使得塞子末梢吃水深度(TDFT)或塞子末端吃水深度(TDFT)的产物根数与坯锭转数(N)一起被控制,即(TDFT×N )0.5。 此外,倾斜辊的位置与峡谷吃水(GDFT)相关联地控制,表示倾斜辊之间的峡谷部分中的辊间隙(Rg)与坯料外径(Bd)之间的最小比例。 使用具有特定形状的塞子进行穿孔轧制。
    • 4. 发明申请
    • PUSHER DEVICE FOR PIERCING AND ROLLING AND METHOD OF MANUFACTURING SEAMLESS PIPE OR TUBE USING THE SAME
    • 用于碾压和滚压的推动装置及使用其制造无缝管或管的方法
    • US20100107714A1
    • 2010-05-06
    • US12685869
    • 2010-01-12
    • Tomio YamakawaKazuhiro Shimoda
    • Tomio YamakawaKazuhiro Shimoda
    • B21B19/04B21B39/06
    • B21B19/04B21B23/00B21B39/06B21B2261/08B21B2261/10
    • A pusher device 4 includes a cylinder device 30 and a pusher mandrel 34. The cylinder device 30 includes a cylinder shaft 32. The pusher mandrel 34 is attached to the tip end of the cylinder shaft 32. The tip end of the pusher mandrel 34 is abutted against the rear end of a billet 20. The cross sectional area Sp of the pusher mandrel 34 and the cross sectional area Sb of the billet 20 satisfy Expression (1). The length Lp of the pusher mandrel 34 and the cross sectional area Sp of the pusher mandrel 34 satisfy Expression (2). The moving distance Lc of the tip end of the cylinder shaft 32 during piercing and rolling and the outer diameter Dc of the cylinder shaft 32 satisfy Expression (3). Therefore, the pusher device 4 can restrain the wall thickness deviation of the tip end part of a produced hollow shell. 0.3≦Sp/Sb  (1) Lp/Sp≦1.2  (2) Lc/Dc≦45  (3)
    • 推动装置4包括气缸装置30和推动心轴34.气缸装置30包括气缸轴32.推动心轴34附接到气缸轴32的末端。推动心轴34的尖端是 抵靠坯料20的后端。挤压心轴34的截面面积Sp和坯料20的横截面积Sb满足式(1)。 推动心轴34的长度Lp和推动心轴34的横截面面积Sp满足式(2)。 穿孔轧制时的圆筒轴32的前端的移动距离Lc和圆筒轴32的外径Dc满足式(3)。 因此,推动装置4能够抑制制造的中空壳的前端部的壁厚偏差。 0.3≦̸ Sp / Sb(1)Lp / Sp≦̸ 1.2(2)Lc / Dc≦̸ 45(3)
    • 7. 发明申请
    • Ni base alloy pipe stock and method for manufacturing the same
    • 镍基合金管材及其制造方法
    • US20070181225A1
    • 2007-08-09
    • US11643824
    • 2006-12-22
    • Masaaki IgarashiKazuhiro ShimodaTomio YamakawaHisashi Amaya
    • Masaaki IgarashiKazuhiro ShimodaTomio YamakawaHisashi Amaya
    • C22C19/05
    • B21B19/04B21B23/00C22C19/053C22C19/055C22C19/056C22F1/10
    • A Ni base alloy pipe stock having a chemical composition comprising, by mass %, C≦0.04%, Si≦0.50%, Mn: 0.01 to 6.0%, P≦0.03%, S≦0.01%, Cr: 15 to 30%, Ni: more than 45% to not more than 60%, Mo: 0 to 18%, W: 0 to 36%, with Mo(%)+0.5W(%): more than 1.5% to not more than 18%, Cu: 0.01 to 1.5%, Al≦0.01% and N: 0.0005 to 0.20%, and the balance substantially being Fe, with 1380−5000P−100S−4400C≧1300, Ni+10(Mo+0.5W)+100N≦200, (Ni−50)+10(N−0.1)−2(Cr−25)−5(Mo+0.5W−6)+12≧0, can be manufactured into a seamless pipe by use of a Mannesmann piercing and rolling mill because of its excellent inner surface properties. The resulting seamless pipe has excellent mechanical properties and moreover has excellent corrosion resistance in a sour gas environment, and thus, the Ni base alloy pipe stock can be used as a pipe stock for oil country tubular goods and line pipes and further as a pipe stock for various structural members of nuclear power plants and chemical industrial plants.
    • 1.一种Ni基合金管材,其特征在于,以质量%计含有C <= 0.04%,Si <0.50%,Mn:0.01〜6.0%,P <0.03%,S <0.01%,Cr:15 至30%,Ni:大于45%至不超过60%,Mo:0至18%,W:0至36%,Mo(%)+ 0.5W(%):大于1.5%至不超过 超过18%,Cu:0.01〜1.5%,Al≤0.01%,N:0.0005〜0.20%,余量基本上为Fe,1380-5000P-100S-4400C> = 1300,Ni + 10(Mo + 0.5 W)+ 100N <= 200,(Ni-50)+10(N-0.1)-2(Cr-25)-5(Mo + 0.5W-6)+12> = 0可制成无缝管 通过使用Mannesmann穿孔轧机,因为它具有优异的内表面性能。 所得到的无缝管具有优异的机械性能,并且在酸性气体环境中具有优异的耐腐蚀性,因此,Ni基合金管材可用作油井管状物料和管线管的管材,还可用作管材 为核电厂和化工厂的各种结构成员。
    • 10. 发明申请
    • METHOD FOR PRODUCING SEAMLESS TUBE/PIPE
    • 生产无缝管/管的方法
    • US20130255342A1
    • 2013-10-03
    • US13991635
    • 2011-12-06
    • Kenichi SaitouKazuhiro ShimodaTomio Yamakawa
    • Kenichi SaitouKazuhiro ShimodaTomio Yamakawa
    • B21B21/02
    • B21B21/02B21B19/04B21B25/00B21B2261/08B21B2261/10
    • By using a piercing mill that includes a pusher on the entrance side, a plug on the exit side along a pass line, and a plurality of angled rolls as being provided around the plug so as face to each other, in the case where the maximum diameter of an unsound region consisting of center segregation and porosity in a cross section of a billet is d [mm], piercing-rolling is performed under the condition that the plug nose rolling reduction ratio (TDF) expressed by Formula (1) satisfies Formula (2). TDF=(Bd−D1)/Bd  (1) TDF≦−0.50×(d/Bd)+0.06  (6) In Formulae (1) and (2), Bd is the billet diameter [mm], and D1 is the opening [mm] between the angled rolls at the plug nose position. Thereby, when piercing-rolling is performed, the occurrence of an inner surface flaw attributable to the center segregation and porosity in the billet can be prevented reliably.
    • 通过使用包括在入口侧的推动器的穿孔机,沿着通行线的出口侧的塞子和在插头周围设置成彼此面对的多个成角度的辊,在最大值 在坯料的横截面中由中心偏析和孔隙率组成的不固定区域的直径为d [mm],在由式(1)表示的塞子前端滚动压下率(TDF)满足公式的条件下进行穿孔轧制 (2)。 TDF =(Bd-D1)/ Bd(1)TDF@-0.50×(d / Bd)+0.06(6)在公式(1)和(2)中,Bd是坯料直径[mm],D1是 在插头前端位置的成角度的卷轴之间打开[mm]。 因此,当进行穿孔轧制时,可以可靠地防止由于中心偏析引起的内表面缺陷的发生和坯料中的孔隙率的发生。