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    • 2. 发明申请
    • METHOD FOR STRAIGHTENING TUBE AND STRAIGHTENING ROLL
    • 用于连接管和连接辊的方法
    • US20120304724A1
    • 2012-12-06
    • US13589342
    • 2012-08-20
    • Yoshiyuki KUROIWAKouichi KurodaTomio Yamakawa
    • Yoshiyuki KUROIWAKouichi KurodaTomio Yamakawa
    • B21D3/04B21D37/00
    • B21D3/04
    • A method for straightening a tube by using an asymmetric roll, which has different diameters D1 (exit side), D2 (entry side) at relative maximum diameter portions, left and right roll shoulder portions, as a straightening roll of a straightener, wherein the roll shoulder having a smaller diameter is disposed to be located on the tube entry side. The straightening roll used therefor comprises roll shoulders 3a and 3b and a roll barrel portion 4, in which D1>D2 and 0.004≦(D1−D2)/d≦0.2 (d: outer diameter of tube to be straightened) are satisfied. Further, an aspect of the invention may define radii of curvatures of entry-side and exit-side shoulder potions in a section of the roll cut along a plane including the roll central axis, or a curve representing an outer surface of the roll barrel portion.
    • 通过使用作为矫直机的矫直辊的相对最大直径部分(相对最大直径部分)D2直径(入口侧)不同直径的不对称辊矫直管的方法,其中, 具有较小直径的辊肩设置在管入口侧。 用于其的矫直辊包括辊肩3a和3b以及辊筒部分4,其中D1> D2和0.004& N1;(D1-D2)/d≤n1E.0.2(d:要矫直的管的外径)。 此外,本发明的一个方面可以限定沿着包括辊中心轴的平面的辊切割部分中的入口侧和出口侧肩部的曲率半径,或表示辊筒部分的外表面的曲线 。
    • 9. 发明授权
    • Method of manufacturing seamless pipes
    • 制造无缝管的方法
    • US07739892B2
    • 2010-06-22
    • US12453568
    • 2009-05-15
    • Tomio YamakawaKazuhiro Shimoda
    • Tomio YamakawaKazuhiro Shimoda
    • B21B19/04
    • B21B19/04B21B25/00
    • Seamless pipes excellent in quality features with high productivity is made by a by carrying out piercing-rolling using a piercer provided with a pair of inclined rolls. The piercing-rolling is carried out under conditions such that the plug tip draft (TDFT) or the root of the product of the plug tip draft (TDFT) are controlled along with the number of billet revolutions (N), namely (TDFT×N)0.5. In addition, positions of the inclined rolls are controlled in connection with the gorge draft (GDFT) indicating the ratio of the roll gap (Rg) which is minimal in the gorge section between the inclined rolls to the billet outside diameter (Bd). The piercing-rolling is carried out using a plug having a particular shape.
    • 通过使用设置有一对倾斜辊的穿孔机进行穿孔轧制,可以实现高生产率的质量特性优良的无缝管。 穿孔轧制在条件下进行,使得塞子末梢吃水深度(TDFT)或塞子末端吃水深度(TDFT)的产物根数与坯锭转数(N)一起被控制,即(TDFT×N )0.5。 此外,倾斜辊的位置与峡谷吃水(GDFT)相关联地控制,表示倾斜辊之间的峡谷部分中的辊间隙(Rg)与坯料外径(Bd)之间的最小比例。 使用具有特定形状的塞子进行穿孔轧制。
    • 10. 发明申请
    • PUSHER DEVICE FOR PIERCING AND ROLLING AND METHOD OF MANUFACTURING SEAMLESS PIPE OR TUBE USING THE SAME
    • 用于碾压和滚压的推动装置及使用其制造无缝管或管的方法
    • US20100107714A1
    • 2010-05-06
    • US12685869
    • 2010-01-12
    • Tomio YamakawaKazuhiro Shimoda
    • Tomio YamakawaKazuhiro Shimoda
    • B21B19/04B21B39/06
    • B21B19/04B21B23/00B21B39/06B21B2261/08B21B2261/10
    • A pusher device 4 includes a cylinder device 30 and a pusher mandrel 34. The cylinder device 30 includes a cylinder shaft 32. The pusher mandrel 34 is attached to the tip end of the cylinder shaft 32. The tip end of the pusher mandrel 34 is abutted against the rear end of a billet 20. The cross sectional area Sp of the pusher mandrel 34 and the cross sectional area Sb of the billet 20 satisfy Expression (1). The length Lp of the pusher mandrel 34 and the cross sectional area Sp of the pusher mandrel 34 satisfy Expression (2). The moving distance Lc of the tip end of the cylinder shaft 32 during piercing and rolling and the outer diameter Dc of the cylinder shaft 32 satisfy Expression (3). Therefore, the pusher device 4 can restrain the wall thickness deviation of the tip end part of a produced hollow shell. 0.3≦Sp/Sb  (1) Lp/Sp≦1.2  (2) Lc/Dc≦45  (3)
    • 推动装置4包括气缸装置30和推动心轴34.气缸装置30包括气缸轴32.推动心轴34附接到气缸轴32的末端。推动心轴34的尖端是 抵靠坯料20的后端。挤压心轴34的截面面积Sp和坯料20的横截面积Sb满足式(1)。 推动心轴34的长度Lp和推动心轴34的横截面面积Sp满足式(2)。 穿孔轧制时的圆筒轴32的前端的移动距离Lc和圆筒轴32的外径Dc满足式(3)。 因此,推动装置4能够抑制制造的中空壳的前端部的壁厚偏差。 0.3≦̸ Sp / Sb(1)Lp / Sp≦̸ 1.2(2)Lc / Dc≦̸ 45(3)