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    • 10. 发明授权
    • Process for making high aspect ratio reflective metal flakes
    • 制造高纵横比的反光金属薄片的方法
    • US06398999B1
    • 2002-06-04
    • US09425514
    • 1999-10-22
    • Karl JosephyJames P. RettkerHoward H. Enlow
    • Karl JosephyJames P. RettkerHoward H. Enlow
    • B29C6900
    • B82Y30/00B22F1/0007B22F1/0055B22F2999/00C01P2004/03C01P2004/20C01P2004/51C01P2004/54C01P2004/61C01P2004/64C01P2004/80C01P2004/86C01P2006/12C01P2006/40C01P2006/60C01P2006/90C09C1/0015C09C1/0018C09C1/0066C09C1/62C09C1/64C09C2200/1054C09C2200/301C09C2200/304C09C2220/20C09D5/36C09D5/38C09D7/70C23C14/0005C23C14/00B22F9/12
    • A process for making high aspect ratio metal flakes economically and at high production rates comprises applying a multi-layer sandwich of vapor deposited metal and release coats in alternating layers to a rotating chilled drum or suitable carrier medium contained in a vapor deposition chamber. The alternating metallized layers are applied by vapor deposition and the intervening release layers are preferably solvent or water soluble materials applied by suitable coating or vapor deposition sources contained in the vapor deposition chamber. The release coat materials can be a thermoplastic solvent-soluble polymer, a water soluble inorganic salt, or a high boiling point dissolvable wax-like substance. The multi-layer sandwich built up in the vacuum chamber is removed from the drum or carrier and treated with a suitable solvent or water to dissolve the release coating from the metal in a stripping process that leaves the metal flakes essentially release coat free. The solvent or water and dissolved release material are then removed by centrifuging to produce a cake of concentrated flakes which can be air milled and let down in a preferred vehicle and further sized and homogenized for final use in inks, paints or coatings. In one embodiment the finished flakes comprise single-layer thin metal flakes and in another embodiment the flakes are coated on both sides with protective polymeric coatings that were applied from suitable vacuum deposition sources or the like contained in the vapor deposition chamber. In an alternative embodiment the release coat can be a thermoset material which is lightly cross-linked in the vacuum chamber and then later treated with a depolymerizing solvent material that breaks the chemical bonds sufficiently to separate the layers.
    • 经济地和高生产率制造高纵横比金属薄片的方法包括将蒸镀金属的多层夹层和交替层的剥离涂层施加到旋转的冷却滚筒或包含在气相沉积室中的合适载体介质。 交替的金属化层通过气相沉积施加,并且中间释放层优选地是通过包含在气相沉积室中的合适的涂层或气相沉积源施加的溶剂或水溶性材料。 脱模涂层材料可以是热溶性溶剂聚合物,水溶性无机盐或高沸点可溶蜡状物质。 建立在真空室中的多层三明治是从滚筒或载体上除去的,并用合适的溶剂或水处理,以在离开金属薄片基本上释放外皮的剥离过程中从金属中溶解脱模涂层。 然后通过离心除去溶剂或水和溶解的释放材料以产生浓缩的薄片饼,其可以在优选的载体中进行空气研磨和放下,并进一步定型并均化以最终用于油墨,油漆或涂料。 在一个实施方案中,成品薄片包括单层薄金属薄片,在另一个实施方案中,薄片在两侧涂覆有保护性聚合物涂层,其由包含在气相沉积室中的合适的真空沉积源等施加。 在替代实施方案中,脱模涂层可以是在真空室中轻度交联的热固性材料,然后用解聚溶剂材料进行处理,所述解聚溶剂材料充分破坏化学键以分离各层。